Abstract
In prognostics and health management, the absence of fault data is a challenge that hinders practical applications in the field. When an absence occurs, the only option is to build a proper health indicator for anomaly detection. While there have been numerous traditional approaches toward this end, they have had drawbacks in one way or another. In this study, a new approach is proposed to develop an anomaly indicator that overcomes previous limitations by using a generative adversarial network (GAN). GANs have recently drawn attention as a means to generate virtual samples resembling the original distribution. Two examples—the bearing and train door system—are considered to examine the approach’s capabilities. The data acquired for the normal condition are used to train the GAN, the health is monitored over time using the trained GAN indicator, and the anomaly is successfully detected by identifying a decrease at a point in time.
Similar content being viewed by others
References
Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical Systems and Signal Processing, 20(7), 1483–1510. https://doi.org/10.1016/j.ymssp.2005.09.012.
Lei, Y., Li, N., Guo, L., Li, N., Yan, T., & Lin, J. (2018). Machinery health prognostics: A systematic review from data acquisition to RUL prediction. Mechanical Systems and Signal Processing. https://doi.org/10.1016/j.ymssp.2017.11.016.
An, D., Kim, N. H., & Choi, J. H. (2015). Practical options for selecting data-driven or physics-based prognostics algorithms with reviews. Reliability Engineering and System Safety, 133, 223–236. https://doi.org/10.1016/j.ress.2014.09.014.
Lee, J., Wu, F., Zhao, W., Ghaffari, M., Liao, L., & Siegel, D. (2014). Prognostics and health management design for rotary machinery systems—Reviews, methodology and applications. Mechanical Systems and Signal Processing, 42(1–2), 314–334. https://doi.org/10.1016/j.ymssp.2013.06.004.
Xia, T., Dong, Y., Xiao, L., Du, S., Pan, E., & Xi, L. (2018). Recent advances in prognostics and health management for advanced manufacturing paradigms. Reliability Engineering & System Safety, 178(2017), 255–268. https://doi.org/10.1016/j.ress.2018.06.021.
Atamuradov, V., Medjaher, K., Dersin, P., Lamoureux, B., & Zerhouni, N. (2017). Prognostics and health management for maintenance practitioners-review, implementation and tools evaluation. International Journal of Prognostics and Health Management, 8, 1–31.
Mao, W., Liu, Y., Ding, L., & Li, Y. (2019). Imbalanced fault diagnosis of rolling bearing based on generative adversarial network: A comparative study. IEEE Access, 7, 9515–9530. https://doi.org/10.1109/ACCESS.2018.2890693.
Zhang, X., Jiang, D., Han, T., Wang, N., Yang, W., & Yang, Y. (2017). Rotating machinery fault diagnosis for imbalanced data based on fast clustering algorithm and support vector machine. Journal of Sensors, 2017, 1–15.
Chawla, N. V., Bowyer, K. W., Hall, L. O., & Kegelmeyer, W. P. (2002). SMOTE: Synthetic minority over-sampling technique. Journal of Artificial Intelligence Research, 16, 321–357.
Mathew, J., Member, S., Pang, C. K., & Member, S. (2018). Classification of imbalanced data by oversampling in kernel space of support vector machines. IEEE Transactions on Neural Networks and Learning Systems., 29(9), 4065–4076.
Hu, C., Youn, B. D., Kim, T., & Wang, P. (2015). A co-training-based approach for prediction of remaining useful life utilizing both failure and suspension data. Mechanical Systems and Signal Processing, 62, 75–90. https://doi.org/10.1016/j.ymssp.2015.03.004.
Kim, S., Kim, N. H., & Choi, J.-H. (2020). Prediction of remaining useful life by data augmentation technique based on dynamic time warping. Mechanical Systems and Signal Processing, 136, 106486.
An, D., Choi, J.-H., & Kim, N. H. (2018). Prediction of remaining useful life under different conditions using accelerated life testing data. Journal of Mechanical Science and Technology, 32(6), 2497–2507.
Ekwaro-Osire, S., Carlos Gonçalves, A., & Alemayehu, F. M. (2017). Probabilistic prognostics and health management of energy systems. (pp. 1–277). Springer. https://doi.org/10.1007/978-3-319-55852-3.
Goodfellow, I. J., Pouget-abadie, J., Mirza, M., Xu, B., & Warde-farley D. Generative adversarial nets. pp. 1–9.
Gao, S., Wang, X., Miao, X., Su, C., & Li, Y. (2019). ASM1D-GAN: An intelligent fault diagnosis method based on assembled 1D convolutional neural network and generative adversarial networks. Journal of Signal Processing Systems, 91, 1237–1247.
Suh, S., Lee, H., Jo, J., Lukowicz, P., & Lee, Y. O. (2019). Generative oversampling method for imbalanced data on bearing fault detection and diagnosis. Applied Sciences, 9, 746. https://doi.org/10.3390/app9040746.
Wang, Z., Wang, J., & Wang, Y. (2018). An intelligent diagnosis scheme based on generative adversarial learning deep neural networks and its application to planetary gearbox fault pattern recognition. Neurocomputing, 310, 213–222. https://doi.org/10.1016/j.neucom.2018.05.024.
Plakias, S., & Boutalis, Y. S. (2019). Exploiting the generative adversarial framework for one-class multi-dimensional fault detection. Neurocomputing, 332, 396–405. https://doi.org/10.1016/j.neucom.2018.12.041.
Turgis, F., Copin, R., Loslever, P., Cauffriez, L., & Caouder, N. (2009). Design of a testing bench for simulating tightened-up operating conditions of train’s passenger access. In European Safety and Reliability Conference (ESREL) (pp. 21–23).
Lim, C., Kim, S., Seo, Y.-H., & Choi, J.-H. (2020). Feature extraction for bearing prognostics using weighted correlation of fault frequencies over cycles. Structural Health Monitoring, 19, 1808–1820.
Ham, S., Han, S. Y., Kim, S., Park, H. J., Park, K. J., & Choi, J. H. (2019). A comparative study of fault diagnosis for train door system: Traditional versus deep learning approaches. Sensors (Switzerland). https://doi.org/10.3390/s19235160.
Kim, S., Kim, N. H., & Choi, J. H. (2020). Information value-based fault diagnosis of train door system under multiple operating conditions. Sensors (Switzerland), 20(14), 1–14. https://doi.org/10.3390/s20143952.
Yan, J., & Lee, J. (2005). Degradation assessment and fault modes classification using logistic regression. Journal of Manufacturing Science and Engineering, 127, 912–914. https://doi.org/10.1115/1.1962019.
Alessi, A., La-Cascia, P., Lamoureux, B., Pugnaloni, M., & Dersin, P. (2016). Health assessment of railway turnouts: A case study. In Proceedings of the Third European Conference of the Prognostics and Health Management Society, Bilbao, Spain (pp. 5–8).
Goodfellow, I. (2016). NIPS 2016 tutorial: Generative adversarial networks. arXiv preprint arXiv:1701.00160.
Acknowledgements
This work was supported by a Nation Research Foundation of Korea (NRF) grant funded by the Korean government (MSIT) (No. 2019R1A2C2010028) and the R&D Program of the Korea Railroad Research Institute, Republic of Korea. The authors would like to thank Yun-Ho Seo of the Korea Institute of Machinery and Materials (KIMM) for conducting the bearing experiments and providing data.
Funding
None.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The author(s) declare no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Hyung Jun Park and Seokgoo Kim are co-first authors.
Rights and permissions
About this article
Cite this article
Park, H.J., Kim, S., Han, SY. et al. Machine Health Assessment Based on an Anomaly Indicator Using a Generative Adversarial Network. Int. J. Precis. Eng. Manuf. 22, 1113–1124 (2021). https://doi.org/10.1007/s12541-021-00513-1
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12541-021-00513-1