Original ArticleNanotube-decorated hierarchical tantalum scaffold promoted early osseointegration
Graphical abstract
Schematic representation of the hierarchical tantalum scaffold mimicking natural bone structure. Porous tantalum scaffolds (p-Ta) were fabricated by selective laser melting. The nanotubes on the p-Ta surface (p-Ta-nt) were produced by electrochemical anodization. In vitro studies showed the satisfactory biocompatibility and osteoinduction to MC3T3-E1 cells. In vivo study showed the p-Ta-nt scaffold enhanced early osseointegration in a rabbit femur implant model.
Section snippets
Fabrication of porous tantalum scaffolds
A 3D printing system – FARSOON 21M Metal laser melting system (FARSOON Technology, China) – was used to manufacture porous scaffolds out of pure tantalum by Additive Printing LTD (Zhuzhou, China) according to a CAD model. The detailed manufacturing process referred to Han Wang's experiment.29 The CAD models were designed in Mimics and 3-Matic software (Materialise, Leuven, Belgium). A commonly used diamond crystal lattice30 with a 300 μm trabecular thickness was chosen as the unit cell (Figure 2
Sample fabrication and characterization
The surface morphologies of bare porous tantalum (p-Ta) and nanotube-modified porous tantalum (p-Ta-nt) were characterized under macroscopic optical view and FE-SEM. Macroscopically, there was no significant difference in the regularly ordered trabecular structure of the Ta samples before and after modification, but the p-Ta-nt lost its metallic luster and became darker due to the presence of Ta2O5 nanotubes. (Figure 2, A.c and d).
As shown in Figure 2, B, the surface microstructures of the Ta
Discussion
Tantalum has been increasingly studied for its potential in bone restoration but is limited by the poor bioinertia of its surface, which leads to poor early osseointegration; furthermore, there are few solutions regarding this problem. In our study, we activated a tantalum scaffold with a porous structure fabricated by 3D printing and decorated with nanotubes by electrochemical anodization and observed an increase in osteogenesis both in vitro and in vivo.
Mimicking natural bone is a crucial
Conclusion
In summary, a hierarchical trabecular-like scaffold (p-Ta-nt) was successfully constructed based on a 3D-printed porous tantalum structure modified by tantalum nanotubes. The p-Ta-nt scaffold exhibited outstanding hydrophilicity and protein absorption, great biocompatibility and excellent osteogenic promotion. In vitro studies showed satisfactory biocompatibility and osteoinduction with MC3T3-E1 cells. This p-Ta-nt scaffold also showed enhanced early osseointegration in a rabbit femur implant
Credit Author Statement
Zhiyi Zhang: Methodology, Software, Investigation, Writing - original draft; Yuzhou Li: Writing - review & editing, Project administration; Ping He: Formal analysis, Visualization; Fengyi Liu: Resources, Data curation; Lingjie Li: Validation, Data Curation; He Zhang: Conceptualization, Validation; Ping Ji: Supervision, Project administration; Sheng Yang: Conceptualization, Funding acquisition.
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Funding
This work was supported by the National Natural Science Foundation of China (Grant No. 81500894, 81901057); the Basic Research and Frontier Exploration Grant of Chongqing Science and Technology Commission (Natural Science Foundation of Chongqing, Grant No. cstc2019jcyj-msxmX0366); the Scientific and Technological Research Program of Chongqing Municipal Education Commission (Grant No. KJQN201900441); the Major Program of Chongqing Yuzhong District (Grant No. 20190103); Yubei District Science Project [2018GY11]; and the Chongqing Postgraduate Tutor Team Construction Project (Grant No. dstd201806).
Conflict of interest
The authors declare no potential conflicts of interest with respect to the authorship and/or publication of this article.