Abstract
The partial substitution of ordinary Portland Cement (OPC) with clay minerals as supplementary cementitious materials has been currently considered as an effective approach for reducing the harmful environmental impact and health risks of OPC. Although cement mortars are not easily ignitable, the exposure to elevated temperatures can alter their microstructure, leading to reduction in the strength and damage. Therefore, improving the temperature resistance of the cement mortars through the incorporation of local clay minerals has been proposed in this study. The mechanical performance and physical properties of cement mortars containing Wasia Formation clay (WFC) exposed to 700 °C have been investigated. OPC was partially replaced with WFC at various mass ratios of 0, 5, 10, 15, and 20 wt%. Several methods were used to assess the physico-mechanical and structural properties such as compressive strength testing, ultrasonic pulse velocity (UPV), Schmidt hamme, scanning electron microscopy, and X-ray powder diffraction (XRD). The addition of WFC as partial replacement of the cement showed a significant enhancement in the compressive strength for the mortars exposed to normal and elevated temperatures. The compressive strength of the mortar incorporating 20 wt% of WFC and exposed to 700 °C is about 2.5-fold greater than that of the ordinary mortar. Even after exposure to 700 °C, the UPV for the 20 wt% WFC-blended mortar is 30% greater than that for ordinary mortar, indicating the improved structural integrity of the blended mortars. The WFC-blended mortars showed dense and compact microstructure confirming the improvement in the strength of mortars.
Similar content being viewed by others
References
Marvila, M.T.; Alexandre, J.; Azevedo, A.R.G.; Zanelato, E.B.; Xavier, G.C.; Monteiro, S.N.: Study on the replacement of the hydrated lime by kaolinitic clay in mortars. Adv. Appl. Ceram. 118(7), 373–380 (2019)
Marvila, M.T.; de Azevedo, A.R.; Alexandre, J.; Colorado, H.; Pereira Antunes, M.L.; Vieira, C.M.: Circular economy in cementitious ceramics: replacement of hydrated lime with a stoichiometric balanced combination of clay and marble waste. Int. J. Appl. Ceram. Technol. 18(1), 192–202 (2021)
Alonso, C.; Fernandez, L.: Dehydration and rehydration processes of cement paste exposed to high temperature environments. J. Mater. Sci. 39(2004), 3015–3024 (2004). https://doi.org/10.1023/B:JMSC.0000025827.65956.18
Burciaga-Díaz, O.; Escalante-García, J.I.: Comparative performance of alkali activated slag/metakaolin cement pastes exposed to high temperatures. Cem. Concr. Compos. 84, 157–166 (2017). https://doi.org/10.1016/j.cemconcomp.2017.09.007
Liu, K.; Cheng, X.; Zhang, C.; Gao, X.; Zhuang, J.; Guo, X.: Evolution of pore structure of oil well cement slurry in suspension–solid transition stage. Constr. Build. Mater. 214, 382–398 (2019). https://doi.org/10.1016/j.conbuildmat.2019.04.075
Morsy, M.; Shoukry, H.; Mokhtar, M.M.; Taha, N.A.; Morsy, M.S.: Systematic investigation into mechanical strength, pore structure and microstructure of high performance concrete incorporating nano-hybrids. IOP Conf.Ser. Mater. Sci. Eng. 956(1), 012001 (2020)
Phan, L.T.; Lawson, J.R.; Davis, F.L.: Effects of elevated temperature exposure on heating characteristics, spalling, and residual properties of high performance concrete. Mater. Struct. 34(2), 83–91 (2001)
Morsy, M.S.; Al-Salloum, Y.A.; Abbas, H.; Alsayed, S.H.: Behavior of blended cement mortars containing nano-metakaolin at elevated temperatures. Constr. Build. Mater. 35, 900–905 (2012)
Cülfik, M.S.; Özturan, T.: Effect of elevated temperatures on the residual mechanical properties of high-performance mortar. Cem. Concr. Res. 32(5), 809–816 (2002)
Nadeem, A.; Memon, S.A.; Lo, T.Y.: The performance of fly ash and metakaolin concrete at elevated temperatures. Constr. Build. Mater. 62, 67–76 (2014)
Liu, K.; Cheng, X.J.; Li, X.; Gao, Y.; Cao, X.; Guo, J.; Zhuang, C. Zhang.: Effects of microstructure and pore water on electrical conductivity of cement slurry during early hydration. Compos. Part B Eng. 177, 1–15 (2019)
Wang, D.; Shi, C.Z.; Wu, J.; Xiao, Z.; Huang, Z. Fang.: A review on ultra-high performance concrete: Part II. Hydration, microstructure and properties. Constr. Build. Mater. 96, 368–377 (2015)
Leonardo, B.; Costa, D.S.; De Souza, G.G.; Cezar, J.; Freitas, D.O.R.; Gomes, P.; Henrique, S.: Santos: silica content in fluence on cement compressive strength in wells subjected to steam injection. J. Pet. Sci. Eng. 158, 626–633 (2017)
Shoukry, H.; Kotkata, M.F.; Abo-El-Enein, S.A.; Morsy, M.S.; Shebl, S.S.: Enhanced physical, mechanical and microstructural properties of lightweight vermiculite cement composites modified with nano metakaolin. Constr. Build. Mater. 112, 276–283 (2017)
Al-Jabri, K.; Shoukry, H.: Influence of nano metakaolin on thermo-physical, mechanical and microstructural properties of high-volume ferrochrome slag mortar. Constr. Build. Mater. 177, 210–221 (2018)
Cheng, X.Q.; Dong, Z.; Li, X.; Guo, W.: Duan,: Influence of potassium titanate whisker on the mechanical properties and microstructure of calcium aluminate cement for in situ combustion. J. Adhes. Sci. Technol. (2017). https://doi.org/10.1080/01694243.2017.1355226
Kirgiz, M.S.: Advancements in mechanical and physical properties for marble powder-cement composites strengthened by nanostructured graphite particles. Mech. Mater. 92, 223–234 (2015). https://doi.org/10.1016/j.mechmat.2015.09.013
Nahm, J. J. W.; Vinegar, H. J.; Karanikas, J. M.; Wyant, R.E.: High temperature wellbore cement slurry (1993)
Sharief, F.A.M.; Moshrif, M.A.: Chronostratigraphy and hydrocarbon prospects of the Sakaka Formation, northern Arabia. J. Petrol. GeoL. 21, 85–102 (1988)
Moshrif, M. A.; Kelling, G.: Stratigraphy and sedimentary history of Upper, Lower and Middle Cretaceous rocks, central Saudi Arabia, Mineral Resources Bull., 28, Directorate General of Mineral Resources, Jeddah, Saudi Arabia, 28 pp (1984)
Abd-El-Aal, A.: Engineering assessment and applications of clays, case study on middle cretaceous (Wasia Formation), Riyadh, KSA. J. Mater. Sci. Eng. 5, 214 (2015)
Gameil, M.; El-Sorogy, A.S.: Gastropods from the campanian–maastrichtian Aruma Formation, Central Saudi Arabia. J. Afr. Earth Sci. 103(2015), 128–139 (2015)
ASTM C150: Standard specification for portland cement. American Society of Testing and Materials (2004)
ASTM C597–16: Standard test method for pulse velocity through concrete. ASTM International, West Conshohocken, PA (2016). www.astm.org
Althoey, F.; Wisner, B.; Kontsos, A.; Farnam, Y.: Cementitious materials exposed to high concentration of sodium chloride solution: formation of a deleterious chemical phase change. Constr. Build. Mater. 167, 543–552 (2018)
Sharma, P.; Khandelwal, M.; Singh, T.: A correlation between Schmidt hammer rebound numbers with impact strength index, slake durability index and P-wave velocity. Int. J. Earth Sci. 100, 189–195 (2011)
ASTM C109/C109M-20b: Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50 mm] Cube Specimens), ASTM International, West Conshohocken, PA (2020). www.astm.org
Abd El-Aal, A.K.; Salah, M.K.; Khalifa, M.A.: Acoustic and strength characterization of Upper Cretaceous dolostones from the Bahariya Oasis, Western Desert, Egypt: the impact of porosity and diagenesis. J. Petrol. Sci. Eng. 187, 106798 (2020). https://doi.org/10.1016/j.petrol.2019.106798
Rao, D.P.S.; Sravana, D.; Rahim, D.Z.A.; Sekhar, D.T.S.; Aarathi, D.P.: Cracking Behavior of Metakaolin blended high strength concrete in flexure by using crimped steel fibers. J. Civ. Eng. Sci. Int. J. 1, 1–2 (2012)
Rao, D.P.S.; Sravana, D.; Rahim, D.Z.A.; Sekhar, D.T.S.: Durability studies on steel fiber reinforced metakaolin blended concrete. AKGEJC Int. J. Technol. 3(1), 38–43 (2012)
Amaral, L.F.; Delaqua, G.C.G.; Nicolite, M.; Marvila, M.T.; de Azevedo, A.R.; Alexandre, J.; Monteiro, S.N.: Eco-friendly mortars with addition of ornamental stone waste-A mathematical model approach for granulometric optimization. J. Clean Prod. 248, 119283 (2020)
De Azevedo, A.R.G.; Marvila, M.T.; da Silva Barroso, L.; Zanelato, E.B.; Alexandre, J.; de Castro Xavier, G.; Monteiro, S.N.: Effect of granite residue incorporation on the behavior of mortars. Materials 12(9), 1449 (2019)
Althoey, F.; Farnam, Y.: The effect of using supplementary cementitious materials on damage development due to the formation of a chemical phase change in cementitious materials exposed to sodium chloride”. Constr. Build. Mater. 210, 685–695 (2019)
Tsioulou, O.; Lampropoulos, A.; Paschalis, S.: Combined non-destructive testing (NDT) method for the evaluation of the mechanical characteristics of ultra-high performance fibre reinforced concrete (UHPFRC),". Constr. Build. Mater. 131, 66–77 (2017)
Mohammed, B.; Sazmi, N.J.; Abdullahi, M.: Evaluation of rubbercrete based on ultrasonic pulse velocity and rebound hammer tests. Constr. Build. Mater. 25(3), 1388–1397 (2011)
Al-Jabri, K.; Shoukry, H.; Khalil, I.S.; Nasir, S.; Hassan, H.F.: Reuse of waste ferrochrome slag in the production of mortar with improved thermal and mechanical performance. J. Mater. Civ. Eng. 30(8), 04018152 (2018)
Al-Jabri, K.; Shoukry, H.: Use of nano-structured waste materials for improving mechanical, physical and structural properties of cement mortar. Constr. Build. Mater. 73, 636–644 (2014)
Acknowledgements
This research was conducted in the material and structural laboratory at Najran University and the authors acknowledge the support that has made operation of these facilities possible. Any opinions or discussions provided in this paper are those of the authors. The authors also are indebted to editor in chief of AJSE and the anonymous reviewers for their worthy time and the comments that reconstructed and improved the quality of the study.
Funding
This study was not supported by any fund.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of Interest
The authors declare no conflict of interest.
Rights and permissions
About this article
Cite this article
Althoey, F., El-Aal, A.K.A., Shoukry, H. et al. Performance of Cement Mortars Containing Clay Exposed to High Temperature. Arab J Sci Eng 47, 591–599 (2022). https://doi.org/10.1007/s13369-021-05583-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13369-021-05583-x