Abstract
A comparative computational fluid dynamics (CFD) study was conducted on the three different types of pressurized water reactor (PWR) upper plenum, named TYPE 1 (support columns (SCs) and control rod guide tubes (CRGTs) with two large windows), TYPE 2 (SCs and CRGTs without windows), and TYPE 3 (two parallel perforated barrel shells and CRGTs). First, three types of upper plenum geometry information were collected, simplified, and adopted into the BORA facility, which is a 1/5 scale system of the four-loop PWR reactor. Then, the geometry, including the upper half core, upper plenum region, and hot legs, was built using the Salome platform. After that, an unsteady calculation to simulate the reactor balance operation at hot full power scenario was performed. Finally, the differences of flowrate distribution at the core outlet and temperature distribution and transverse velocity inside the hot legs with different upper plenum internals were compared. The results suggest that TYPE 1 upper plenum internals cause the largest flowrate difference at the core outlet while TYPE 3 leads to the most even distributed flowrate. The distribution and evolution pattern of the tangential velocity inside hot legs is highly dependent on the upper plenum internals. Two counter-rotating swirls exist inside the TYPE 1 hot leg and only one swirl revolving around the hog leg axis exist inside the TYPE 2 hot leg. For TYPE 3, two swirls like that of TYPE 1 rotating around the hot leg axis significantly increase the temperature homogenization speed. This research provides meaningful guidelines for the future optimization and design of advanced PWR upper plenum internal structures.
Similar content being viewed by others
Abbreviations
- CFD:
-
Computational fluid dynamics
- PWR:
-
Pressurized water reactor
- SC:
-
Support column
- CRGT:
-
Control rod guide tube
- FA:
-
Fuel assembly
- RPV:
-
Reactor pressurized vessel
- EPR:
-
European pressurized water reactor
- VIPRE:
-
Versatile internals and component program for reactors, EPRI
- ROCOM:
-
Rossendorf coolant mixing
- NPP:
-
Nuclear power plant
- RCCA:
-
Reactor core control assembly
- COBRA:
-
Coolant boiling in rod arrays
- SSG:
-
Speziale, Sarkar and Gatski
- SST:
-
Shear-stress transport
References
Wang M J, Fang D, Xiang Y, et al. Study on the coolant mixing phenomenon in a 45° T-junction based on the thermal-mechanical coupling method. Applied Thermal Engineering, 2018, 144: 600–613
Wang M J, Bai L Y, Wang L F, et al. Thermal hydraulic and stress coupling analysis for AP1000 Pressurized Thermal Shock (PTS) study under SBLOCA scenario. Applied Thermal Engineering, 2017, 122: 158–170
Feng T T, Wang M J, Song P, et al. Numerical research on thermal mixing characteristics in a 45-degree T-junction for two-phase stratified flow during the emergency core cooling safety injection. Progress in Nuclear Energy, 2019, 114: 91–104
Petrov V, Manera A. Effect of pump-induced cold-leg swirls on the flow field in the RPV of the EPR™: CFD investigations and comparison with experimental results. Nuclear Engineering and Design, 2011, 241(5): 1478–1485
Xu T T, Min J S, Bellet S, et al. Numerical comparison of the effect of different lower plenum flow diffusers on the core inlet flow distribution of a PWR with Code_Saturne. In: 17th International Topical Meeting on Nuclear Reactor Thermal Hydraulics (NUR-ETH-17), Xi’an, China, 2017
Xu T T, Min J S, Chen G F, et al. Numerical investigation of flow diffuser optimization for a PWR reactor with Code_Saturne-Analysis of EPR type reactor. In: 2016 24th International Conference on Nuclear Engineering (ICONE 2016), Charlotte, USA, 2016
Xu T T, Min J S, Bellet S, et al. Design investigation on flow diffuser with Code_Saturne-CFD simulation analysis. In: 2017 25th International Conference on Nuclear Engineering (ICONE 2017), Shanghai, China, 2017
Philippe D, Charlotte D M, Jean-Philippe F. EPR-tests performed to confirm the mechanical and hydraulic design of the vessel internals. In: ASME 2008 Pressure Vessels and Piping Conference (PVP2008), Chicago, Illinois, USA, 2008
Xu Y, Conner M, Yuan K, et al. Study of impact of the AP1000® reactor vessel upper internals design on fuel performance. Nuclear Engineering and Design, 2012, 252(10): 128–134
Kao M, Wu C, Chieng C, et al. CFD analysis of PWR core top and reactor vessel upper plenum internal subdomain models. Nuclear Engineering and Design, 2011, 241(10): 4181–4193
Chiang J S, Pei B, Tsai F P. Pressurized water reactor (PWR) hot-leg streaming: part 1: computational fluid dynamics (CFD) simulations. Nuclear Engineering and Design, 2011, 241(5): 1768–1775
Cheng W C, Ferng Y M, Chen S R, et al. Development of CFD methodology for investigating thermal-hydraulic characteristics in a PWR dome. Nuclear Engineering and Design, 2015, 284: 284–292
Wu C Y, Ferng Y M, Chieng C C, et al. CFD analysis for full vessel upper plenum in Maanshan Nuclear Power Plant. Nuclear Engineering and Design, 2012, 253: 285–293
Martinez P, Galpin J. CFD modeling of the EPR primary circuit. Nuclear Engineering and Design, 2014, 278: 529–541
Défossez A, Bellet S, Benhamadouche S. CFD of the upper plenum and its hot legs for a PWR-sensitivity to the turbulence model. In: 2012 20th International Conference on Nuclear Engineering and the ASME 2012 Power Conference (ICONE 2012-POWER), Anaheim, California, USA, 2012
Prasser H M, Kliem S. Coolant mixing experiments in the upper plenum of the ROCOM test facility. Nuclear Engineering and Design, 2014, 276: 30–42
Hofmann F, Archambeau F, Chaize C. Computational fluid dynamic analysis of a guide tube in a PWR. Nuclear Engineering and Design, 2000, 200(1–2): 117–126
Wang L F, Deng J, Wang M J, et al. Numerical simulation of temperature heterogeneity inside the AP1000 upper plenum and hot leg. Nuclear Engineering and Design, 2020, 362: 110525
Cheng J P, Yan L M, Li F C. CFD simulation of a four-loop PWR at asymmetric operation conditions. Nuclear Engineering and Design, 2016, 300: 591–600
Zhang F C, Tan S G, Zheng X H, et al. CFD analysis of the coolant mixing within the upper plenum of a pressurized water reactor (PWR). Applied Mechanics and Materials, 2014, 444–445: 411–415
Barbier A, Cartier O, Dolleans P, et al. Experimental characterization of hydraulics in the EPR lower plenum: tests performed on the JULIETTE mock-up. In: the 13th International Topical Meeting on Nuclear Reactor Thermal Hydraulics (NURETH-13), Kanazawa City, Ishikawa Prefecture, Japan, 2009
Sánchez V, Jaeger W, Boettcher M, et al. Investigation of a coolant mixing phenomena within the reactor pressure vessel of a VVER-1000 reactor with different simulation tools. Science and Technology of Nuclear Installations, 2010: 470794
Cheng J, Yan L, Li F. CFD simulation of a four-loop PWR at asymmetric operation conditions. Nuclear Engineering and Design, 2016, 300: 591–600
Wang M J, Wang L F, Wang X J, et al. CFD simulation on the flow characteristics in the PWR lower plenum with different internal structures. Nuclear Engineering and Design, 2020, 364: 110705
Acknowledgements
This work was supported by the National Natural Science Foundation of China (Grant No. 12075185).
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Wang, M., Wang, L., Wang, Y. et al. CFD Simulation of thermal hydraulic characteristics in a typical upper plenum of RPV. Front. Energy 15, 930–945 (2021). https://doi.org/10.1007/s11708-021-0728-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11708-021-0728-1