Abstract
In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses in thick multi-pass butt welded joint of SA516 Gr. 70 plates. Both 3D and 2D full geometry models and their axisymmetric half models were taken into consideration. The competence of these FE models on the accuracy of predicting residual stress distribution across the weld cross-section was investigated by comparing it with the experimental results. Blind hole drilling technique and deep hole drilling technique were employed to evaluate the surface and through-thickness residual stress distributions, respectively. In addition, the change in volume and yield strength of weld material due to austenitic phase transformation was also incorporated in the material modeling to observe the effect of solid-state phase transformation (SSPT) on the evaluation of residual stresses. Computed residual stresses obtained from different FE models indicate that the 3D FE models procured the best accuracy compared with the experimental results. On the other hand, 2D models can save a significant amount of computational time with reasonable accuracy. Incorporation of SSPT in the 3D FE full model exhibited a better agreement of predicted results with the experimental measurements.
Graphic Abstract
Similar content being viewed by others
References
P.J. Withers, H.K.D.H. Bhadeshia, Mater. Sci. Technol. 17, 366–375 (2001)
P.K. Taraphdar, C. Pandey, M.M. Mahapatra, Arch. Civ. Mech. Eng. 20, 1–13 (2020)
C. Heinze, C. Schwenk, M. Rethmeier, J. Constr. Steel Res. 72, 12–19 (2012)
T. Kannengiesser, T. Boellinghaus, M. Neuhaus, Weld. World 50, 11–17 (2006)
Z. Feng (ed.), Processes and Mechanisms of Welding Residual Stress and Distortion, 1st edn. (Woodhead Publishing Limited, Cambridge, 2005)
Y. Ueda, T. Yamakawa, Trans. Jpn. Weld. Soc. 2, 90–100 (1971)
D. Deng, Mater. Design 49, 1022–1033 (2013)
C.K. Lee, S.P. Chiew, J. Jiang, J. Constr. Steel Res. 84, 94–104 (2013)
B.Q. Chen, M. Hashemzadeh, C. GuedesSoares, Ships Offshore Struc. 13, 273–282 (2018)
W. Jiang, W. Woo, Y. Wan, Y. Luo, X. Xie, S.T. Tu, J. Press. Vess. T. ASME 139, 1–10 (2017)
E. BorzabadiFarahani, B. SobhaniAragh, W.J. Mansur, P. I. Mech. Eng. L J. Mat. 233, 2352–2364 (2019)
D. Deng, H. Murakawa, Comput. Mater. Sci. 37, 269–277 (2006)
L.E. Lindgren, Comput. Method. Appl. M. 195, 6710–6736 (2006)
D. Yan, A. Wu, J. Silvanus, Q. Shi, Mater. Design 32, 2284–2291 (2011)
H. Murakawa, , M. Sano and J. Wang, Trans. JWRI 41, 65–70 (2012)
D. Deng, H. Murakawa, W. Liang, Comput. Mater. Sci. 42, 234–244 (2008)
C. Liu, J.X. Zhang, C.B. Xue, Fusion Eng. Des. 86, 288–295 (2011)
I. Sattari-Far, M.R. Farahani, Int. J. Pres. Ves. Pip. 86, 723–731 (2009)
A. Giri, M.M. Mahapatra, K. Sharma, P.K. Singh, Int. J. Steel Struct. 17, 65–75 (2017)
S. Li, S. Ren, Y. Zhang, D. Deng, H. Murakawa, J. Mater. Process. Tech. 244, 240–252 (2017)
A.H. Yaghi, T.H. Hyde, A.A. Becker, W. Sun, Int. J. Pres. Ves. Pip. 111–112, 173–186 (2013)
D. Dean, M. Hidekazu, Comput. Mater. Sci. 37, 209–219 (2006)
I. Zhdanov, A. Gonchar, Automat. Weld. 319, 22–24 (1978)
E.M. Beaney, Measurement of Sub-Surface Stress, Report Rd/B/N4325, Central Electricity Generating Board (1978)
M. Jesensky, J. Vargova, Svaracske Sprav. 31, 79–87 (1981)
E. Procter, E.M. Beaney, Advances in Surface Treatments: Technology Application Effects, International Guidebook On Residual Stresses, Vol. 14 (Oxford, Pergamon, 1987), pp. 165–198
R.H. Leggatt, D.J. Smith, S.D. Smith, F. Faure, J. Strain Anal. Eng. 31, 177–186 (1996)
A.H. Mahmoudi, S. Hossain, C.E. Truman, D.J. Smith, M.J. Pavier, Exp. Mech. 49, 595–604 (2009)
S. Hossain, E.J. Kingston, C.E. Truman, D.J. Smith, Appl. Mech. Mater. 70, 291–296 (2011)
P.K. Taraphdar, M.M. Mahapatra, A.K. Pradhan, P.K. Singh, K. Sharma, S. Kumar, P. I. Mech. Eng. L J. Mat. (2020)
P.K. Taraphdar, J.G. Thakare, C. Pandey, M.M. Mahapatra, Mater. Lett. 277, 128347 (2020)
M.G. Bateman, O.H. Miller, T.J. Palmer, C.E.P. Breen, E.J. Kingston, D.J. Smith, M.J. Pavier, Int. J. Mech. Sci. 47, 1718–1739 (2005)
J. Goldak, A. Chakravarti, M. Bibby, Metall. Trans. B. 15B, 299–305 (1984)
D. Gery, H. Long, P. Maropoulos, J. Mater. Process. Tech. 167, 393–401 (2005)
L. Gannon, Y. Liu, N. Pegg, M. Smith, Mar. Struct. 23, 385–404 (2010)
B. Brickstad, B.L. Josefson, Int. J. Pres. Ves. Pip. 75, 11–25 (1998)
C. Lee, K. Chang, Appl. Therm. Eng. 45–46, 33–41 (2012)
S. Brown, H. Song, Weld. J. 71, 55–62 (1992)
A.K. Mondal, A. Lohit, P. Biswas, S. Bag, M. Das, P. I. Mech. Eng. B J. Eng. 232, 499–512 (2018)
M.M. Mahapatra, G.L. Datta, B. Pradhan, N.R. Mandal, P. I. Mech. Eng. B J. Eng. 221, 397–407 (2007)
J. Hansen, Numerical Modeling of Welding Induced Stresses (Technical University of Denmark, Lyngby, 2003)
A.H. Yaghi, T.H. Hyde, A.A. Becker, W. Sun, J. Strain Anal. Eng. 43, 275–293 (2008)
C.H. Lee, K.H. Chang, Comput. Mater. Sci. 46, 1014–1022 (2009)
W. Li, R. Yu, D. Huang, J. Wu, Y. Wang, T. Hu, J. Wang, J. Manuf. Process. 45, 460–471 (2019)
Acknowledgements
The authors are highly thankful to BRNS, BARC-India, and IIT Bhubaneswar for providing experimental facilities along with financial assistance for the present research work.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Taraphdar, P.K., Kumar, R., Pandey, C. et al. Significance of Finite Element Models and Solid-State Phase Transformation on the Evaluation of Weld Induced Residual Stresses. Met. Mater. Int. 27, 3478–3492 (2021). https://doi.org/10.1007/s12540-020-00921-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12540-020-00921-4