Skip to main content
Log in

Friction Stir Processing of AA3105/SiC Composites Constructed Through the Sandwich Method: The Effects of FSP Variables

  • Original Article
  • Published:
Transactions of the Indian Institute of Metals Aims and scope Submit manuscript

Abstract

This study investigates the production of Al-SiC metal matrix composite by sandwich method as a manufacturing process. The SiC particles were applied through spraying method as a layer between AA3105 aluminum sheets, and then, the effect of FSP parameters was scrutinized. The results showed an enhanced degree of stirring and plastic deformation by increasing \(w/v\) ratio, which led to the refinement of the reinforcement particles through fracture and homogenization of the particle distribution in the matrix. The hardness of the AA3105/SiC metal matrix composites FSPed with lower \(w/v\) ratio was more scattered compared to the higher \(w/v\) ratio. It can be concluded that the FSP using sandwich method significantly improves the mechanical properties of the AA3105/SiC composite, with a maximum increase of 10% in UTS and 260% in toughness at 800 rpm and 31.5 mm/min.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Starke J R E, Staley J, Prog Aeronaut Sci 32 (1996) 131.

    Article  Google Scholar 

  2. Tjong S C, Adv Eng Mater 9 (2007) 639.

    Article  CAS  Google Scholar 

  3. Wan Y, Xue Q, Tribol Lett 2 (1996) 37.

    Article  CAS  Google Scholar 

  4. Patel S K, Singh V P, Roy B S, Kuriachen B, J Mater Sci Eng B 262 (2020) 114708.

    Article  CAS  Google Scholar 

  5. Hu C, Xin H, Baker T, J Mater Sci 30 (1995) 5985.

    Article  CAS  Google Scholar 

  6. Proskurovsky D, Rotshtein V, Ozur G, Markov A, Nazarov D, Shulov V, Ivanov Y F, Buchheit R, J Vac Sci Technol A 16 (1998) 2480.

    Article  CAS  Google Scholar 

  7. Laha T, Chen Y, Lahiri D, Agarwal A, Composites Part A 40 (2009) 589.

    Article  Google Scholar 

  8. Rao R, Das S, Mater Des 31 (2010) 1200.

    Article  CAS  Google Scholar 

  9. Thomas W, Nicholas E, Needham J, Murch M, Templesmith P, Dawes C, Friction Stir Welding. International Patent Application, GB 9125978.8 (Patent) (1991)

  10. Arora H, Singh H, Dhindaw B, Technology Int J Adv 61 (2012) 1043.

    Google Scholar 

  11. Yadav D, Bauri R, J Mater Eng Perform 24 (2015) 1116.

    Article  CAS  Google Scholar 

  12. Wang W, Shi Q, Liu P, Li H K, Li T, J Mater Process Technol 209 (2009) 2099.

    Article  CAS  Google Scholar 

  13. María Abreu Fernández C, Rey RA, Julia Cristóbal Ortega M, Verdera D, Vidal CL, Mater Manuf Processes 33 (2018) 1133.

    Article  Google Scholar 

  14. Dixit M, Newkirk JW, Mishra RS, Scr Mater 56 (2007) 541.

    Article  CAS  Google Scholar 

  15. Yadav D, Bauri R, Mater Lett 64 (2010) 664.

    Article  CAS  Google Scholar 

  16. Zhang L, Chandrasekar R, Howe JY, West MK, Hedin NE, Arbegast WJ, Fong H, ACS Appl Mater Interfaces 1 (2009) 987.

    Article  CAS  Google Scholar 

  17. Izadi H, Gerlich AP, Carbon 50 (2012) 4744.

    Article  CAS  Google Scholar 

  18. Mertens A, Simar A, Montrieux HM, Halleux J, Delannay F, Lecomte-Beckers J, Friction stir processing of magnesium matrix composites reinforced with carbon fibres: influence of the matrix characteristics and of the processing parameters on microstructural developments, in: Proceedings of the 9th International Conference on Magnesium Alloys and their Apllications, (2012) 845.

  19. Ma Z, Metall Mater Trans A 39 (2008) 642.

    Article  Google Scholar 

  20. Xu S, Deng X, Acta Mater 56 (2008) 1326.

    Article  CAS  Google Scholar 

  21. Mahmoud E, Ikeuchi K, Takahashi M, Sci Technol Weld Joining 13 (2008) 607.

    Article  CAS  Google Scholar 

  22. Barmouz M, Givi MKB, Seyfi J, Mater Charact 62 (2011) 108.

    Article  CAS  Google Scholar 

  23. Liu H, Hu Y, Dou C, Sekulic DP, Mater Charact 123 (2017) 9.

    Article  CAS  Google Scholar 

  24. Watanabe Y, Yamanaka N, Fukui Y, Composites Part A 29 (1998) 595.

    Article  Google Scholar 

  25. Akhlaghi F, Lajevardi A, Maghanaki H, J Mater Process Technol 155 (2004) 1874.

    Article  Google Scholar 

  26. Zhang Z, Chen D, J Mater Sci Eng A 483 (2008) 148.

    Article  Google Scholar 

  27. Redsten A, Klier E, Brown A, Dunand D, J Mater Sci Eng A 201 (1995) 88.

    Article  Google Scholar 

  28. Ma Z, Mishra RS, Mahoney MW, Acta Mater 50 (2002) 4419.

    Article  CAS  Google Scholar 

  29. Humphreys FJ, Prangnell PB, Priestner R, Curr Opin Solid State Mater Sci 5 (2001) 15.

    Article  CAS  Google Scholar 

  30. Fratini L, Buffa G, Int J Mach Tools Manuf 45 (2005) 1188.

    Article  Google Scholar 

  31. Buffa G, Fratini L, Shivpuri R, J Mater Process Technol 191 (2007) 356.

    Article  CAS  Google Scholar 

  32. Hodder K, Izadi H, McDonald A, Gerlich A, J Mater Sci Eng A 556 (2012) 114.

    Article  CAS  Google Scholar 

  33. Munoz-Morris M, Oca CG, Morris DG, Acta Mater 50 (2002) 2825.

    Article  CAS  Google Scholar 

  34. Barmouz M, Givi MKB, Composites Part A 42 (2011) 1445.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hamed Jamshidi Aval.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Houshyar, M., Nourouzi, S. & Jamshidi Aval, H. Friction Stir Processing of AA3105/SiC Composites Constructed Through the Sandwich Method: The Effects of FSP Variables. Trans Indian Inst Met 74, 429–438 (2021). https://doi.org/10.1007/s12666-020-02172-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12666-020-02172-8

Keywords

Navigation