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Topology optimization of compliant mechanisms and structures subjected to design-dependent pressure loadings

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Abstract

This article presents an extended algorithm for topology optimization of compliant mechanisms and structures with design-dependent pressure loadings using the moving iso-surface threshold (MIST) method. In this algorithm, the fluid-structure interface is modeled using the finite element method via considering equivalent virtual strain energy and work and is tracked by an element-based searching scheme. Design-dependent pressure loads are directly applied on interface boundary and are calculated as virtual work equivalent nodal forces in the interface elements based on the finite element formulation. Several numerical examples are presented for topology optimization of mean compliance and compliant mechanisms. The present algorithm is validated through benchmarking with the results in literature and/or full finite element analysis (FEA) results of the optimum compliant mechanism and structure designs.

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Abbreviations

σ :

Stress vector

ε :

Strain vector

u :

Displacement

F :

Force vector

f p :

Pressure load vector

f b :

Body force vector

Ω:

Design domain

Γ:

Topology boundary

V :

Total volume

V f :

Volume fraction

x e :

Solid material area ratio for element e

x e :

Vector of xe for all elements

D :

Constitutive matrix

B :

Strain-displacement matrix

N :

Shape function matrix

p :

Material penalty factor

ζ:

Local coordinate along interface boundary

ξ, η:

Element natural coordinates

J :

Objective function

Φ:

Physical response function

t :

Threshold level

H :

Heaviside function

k Φ, α :

Coefficients for constructing Φ

k mv :

Move limit

P:

Pressure magnitude

k :

Spring stiffness

E :

Young’s modulus

υ :

Poisson’s ratio

e :

Element e

i :

Subdomain/element node number

min:

Minimum value

solid:

Solid material

out:

Output degree of freedom

sed:

Strain energy density

med:

Mutual strain energy density

(1), (2):

Real and virtual load cases

k :

Iteration numbering

(1), (2):

Real and virtual load cases

1pt :

1-point Gaussian quadrature

ex :

Exact integration

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Acknowledgments

Y.L. is a recipient of the Engineering and Information Technologies Research Scholarship from the University of Sydney and we are grateful for the support from the University of Sydney. L.T. would like to acknowledge the support of the Australian Research Council (Grant Number: DP140104408, DP170104916).

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Correspondence to Liyong Tong.

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The authors declare that they have no conflict of interest.

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Data and basic codes of this work are available upon request from the corresponding author.

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Responsible Editor: Emilio Carlos Nelli Silva

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Lu, Y., Tong, L. Topology optimization of compliant mechanisms and structures subjected to design-dependent pressure loadings. Struct Multidisc Optim 63, 1889–1906 (2021). https://doi.org/10.1007/s00158-020-02786-y

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  • DOI: https://doi.org/10.1007/s00158-020-02786-y

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