Abstract
The dimensional stability of paper products is a well-known problem, affecting multiple engineering applications. The macroscopic response of paper to moisture variations is governed by complex mechanisms originating in the material at all length-scales down to the fiber-level. Therefore, a recently-developed method, based on Global Digital Height Correlation of surface topographies is here exploited to measure the full-field hygro-expansion of single fibers, i. e. a surface strain tensor map over the full field of view is obtained as function of time. From the strain field, the longitudinal and transverse hygro-expansion and principle strains can be calculated. Long- and intermediate-duration dynamic tests are conducted on softwood and hardwood fibers. A large spread in the softwood fiber’s transverse and longitudinal hygro-expansion coefficient ratio was found, while hardwood fibers behave more consistently. Computing the principle strain ratios reduces this spread, as it takes into account the variations of the deformation direction, which is directly affected by the micro-fibril angle (MFA). Furthermore, long-duration tests allow identification of the half-times at which the fibers equilibrate. Finally, the determined major strain angles for all fibers are consistent with the MFA ranges reported in the literature.
Introduction
Softwood and hardwood pulp fibers are the main constituent in a wide range of paper-based products used for packaging, printing and converting industries. Their extreme sensitivity to moisture content variations is one of the major concerns for most applications. As generally known, an increase in moisture content greatly affects the mechanical and geometrical properties of the material at different length scales (Uesaka et al. 1992, Salmén 1993, Uesaka 2002, Wahlström 2009, Ganser et al. 2014, Linvill and Östlund 2014). During printing applications, a moisture content gradient throughout the thickness of the paper sheet causes undesired out-of-plane deformations, generally manifested as cockling, waviness or curling, strongly reducing the quality of the printed sheet. These unwanted out-of-plane deformations are governed by complex mechanism that originate in the fibrous micro-structure down to the single fiber level.
The hygro-expansion of single fibers or fibrils has been extensively studied by Tydeman et al. (1965), Meylan (1972), Nanko and Wu (1995), Weise and Paulapuro (1995) and Lee et al. (2010). Typical experiments consist of placing a sheet of paper, wet webs of pulp fibers or individual pulp fibers inside a climate chamber combined with an observation technique, e. g. X-ray projection imaging, atomic force microscopy, confocal scanning laser microscopy (CSLM) or digital light microscopy, allowing the measurement of moisture content induced dimensional changes. Salt solutions are often used to stepwise change the relative humidity (RH) in the specimen environment. Tydeman et al. (1965) compared micro-radiography images of wet webs to measure the global transverse shrinkage; Meylan (1972) used single fiber end-to-end tracking to measure the global longitudinal shrinkage as a function of the micro-fibril angle (MFA); Nanko and Wu (1995) used fiber-feature tracking on wet webs to measure the local average longitudinal strain during shrinkage; Weise and Paulapuro (1995) fitted ellipsoids to the CSLM images of the cross-section of paper fibers inside a paper sheet to measure the transverse shrinkage and Lee et al. (2010) used feature tracking to measure the local average longitudinal and transverse strain during shrinkage and swelling of pulp micro-fibrils. None of the previously mentioned works, besides the work by Lee et al. (2010), allow to determination of both the longitudinal and transverse shrinkage of the specimen. Yet, the experiments of Lee et al. (2010) were conducted on micro-fibrils and the achieved precision in both the longitudinal and transverse strain was rather low:
Method | Longitudinal strain magnitude [-] | Transverse strain magnitude [-] | Pre-conditioning | Test range | Specimen type |
Fiber-width tracking with micro-radiography (Tydeman et al. 1965) | not measured | 0.18 ( |
diluted fiber suspension | MC loss: 57 % | unbeaten SW pulp fibers |
Fiber end tracking with universal length measuring machine (Meylan 1972) | 0.002 | not measured | 2 days at each RH step | MC: 30 % to 0 % | unbeaten, unbleached SW fibers |
Feature tracking with confocal laser scanning microscopy (Nanko and Wu 1995) | FD: 0.006 ( RD: −0.012 ( |
not measured | Pressed wet webs | MC: 60 % to RH: 60 % | RD and FD handsheets of beaten, SW or HW BKP fibers |
Ellipsoid fitting of fiber diameter using confocal scanning microscopy | not measured | 0.40 | not specified | MC: 33 % to 0 % | RD handsheets of BKP |
Feature tracking with atomic force microscopy (Lee et al. 2010) | 0.102 ( |
−0.037 ( |
one day at each RH step | MC loss: 2.86 % | aggregate micro-fibrils from SW BKP |
Full-field correlation of surface height profiles [this work] | SW: 0.002 ( HW: 0.002 ( |
SW: 0.056 ( HW: 0.047 ( |
8 h at RH = 30 % | RH: 30 % to 90 % | unbeaten, SW and HW BKP fibers |
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*Mean and standard deviation are computed from the available data.
Full-field hygro-expansion data of single softwood and hardwood pulp fibers is called for, enabling the direct determination of both longitudinal and transverse hygro-expansion coefficients during absorption and desorption cycles. Moreover, this data enriched the parameter identification and provides in-depth insight in hygroscopic behavior. Full-field hygroscopic measurements are experimentally challenging, due to the fiber’s relatively low longitudinal hygro-expansion (maximally ∼2 % from dry to completely saturated (Meylan 1972)) combined with the fiber’s large kinematic freedom and large release of dried-in strain during wetting and drying, causing large displacement modes to occur, i. e. fiber rotation, bending and translation. Therefore, Vonk et al. (2020) have developed a experimental methodology, based on Global Digital Height Correlation (GDHC) of surface topographies which allows the determination of the time-resolved full-field hygro-expansion of single fibers, i. e. a map of the surface strain tensor over the full field of view as a function of time or relative humidity. The method’s robustness and high precision of
Meylan (1972) and Yamamoto et al. (2001) have shown that the magnitude of longitudinal and transverse hygro-expansion of natural fibers is strongly affected by the MFA of the secondary fiber layer. While full-field data is desired, the major to minor strain angle can be determined and should be in adequate agreement with the MFA. Niskanen et al. (1997) performed long-duration hygroscopic experiments on paperboards which allowed identification of the half-time at which the hygroscopic strain comes to an equilibrium while the relative humidity is kept constant; in this work this half-time is referred to as the strain relaxation half-time. These half-times give a good indication of the timescale of paperboard to reach equilibrium when subjected to a change in relative humidity. While Niskanen et al. (1997) only determined the strain relaxation half-times of paperboards, the above-mentioned novel method enables the half-time identification of single fibers.
In this paper, the above-described novel method is applied to a series of softwood and hardwood pulp fibers, allowing identification of important fiber parameters, i. e. longitudinal and transverse hygro-expansion coefficients during wetting and drying cycles, strain relaxation half-times of absorption and desorption curves at constant relative humidity values. The validity of the proposed method’s capability to determine the MFA is also assessed. Due to the full-field time-resolved nature of the obtained data, all of these parameters can be extracted from one experiment on a single fiber. These parameters are not only useful for experimental applications, but also of key importance for the modeling of paper, i. e. homogenized fiber network models (Bosco et al. 2015, 2017), 3D beam network models (Motamedian and Kulachenko 2019) and level set based XFEM fiber network models (Samantray et al. 2020). Hence, this paper addresses the question whether one can determine, from a single experiment, the full-field hygro-expansion (and parameter identification) of single softwood and hardwood pulp fibers during wetting and drying cycles, allowing direct identification of the absolute longitudinal and transverse hygro-expansion magnitudes.
In order to establish an answer to this research question, first the considered method is explained, including, fiber preparation, testing and data processing. Subsequently, a comprehensive data analysis including parameter identification is conducted and the validity of the measurements is discussed, followed by conclusions.
Materials and methods
The materials considered during the experiments are unbeaten fully bleached chemical softwood and hardwood pulp fibers (Kappa number 2) kindly provided by Mondi Group. The softwood pulp is a mixture of Spruce and Pine kraft pulp with an average length and width of, respectively,
To investigate the timescale at which a pulp fiber reaches its hygroscopic equilibrium, long-duration experiments are conducted on two softwood and hardwood fibers, with a relative humidity cycle of 30–90–30–90–30 %, where each setpoint is kept constant for 12 hours and a ramp of ±30 %/h is used to reach the next setpoint. Jajcinovic et al. (2018) have shown that, for a change from 0 % RH to 80 % RH, 40 mg of pulp needs approximately 6 hours at constant relative humidity to reach equilibrium. Therefore, a dwell time of 12 hours is adopted since tests are performed at 90 % RH, which may take longer.
To investigate the dynamic response of the single fiber, intermediate-duration experiments are conducted on three softwood and hardwood fibers, with a relative humidity cycle of 30–90–30–90–30–90–30–90–30 %, where each setpoint is kept constant for 2 hours and a ramp of ±30 %/h is used to reach the setpoints. This allows investigation of the hygroscopic dynamics during multiple absorption and desorption stages.
Before testing all fibers are equilibrated for 8 hours by keeping the relative humidity constant at 30 %. A topography is captured every 30 seconds by means of Vertical Scanning Interferometry, resulting in 240 topographies per setpoint switch from 30 to 90 % RH or back, which is an adequate amount of data to properly identify and correlate the fiber’s kinematics (Vonk et al. 2020). The softwood fibers are captured with a magnification of 100× reducing the image to a field of view (FOV) of
Results and discussion
The dynamic hygroscopic response of the long- and intermediate-duration tests of three softwood fibers is given in Figure 2 (A–C). As expected, the transverse hygro-expansion (
Figure 2 (B) shows an ongoing decreasing strain relaxation trend in transverse direction during both the wetting and drying cycles at respectively 90 % and 30 % RH, which saturates at high humidity levels after the fourth cycle during the wetting stage, i. e. in the order of ∼8 hours. The decreasing strain relaxation trend, however, contrasts the minor increasing strain trend in Figure 2 (A), which could imply the release of an initial dried-in strain that is present in the fiber before testing, which was also investigated on paper sheet scale by Smith (1950), Salmén et al. (1987) and Larsson and Wågberg (2008). Each fiber reveals a different initial dried-in strain, therefore both upwards and downwards strain trends may be found. More specific, permanent shrinkage in transverse direction is plausible, while in the inter-fiber bonded area the fibers are usually hindered to shrink in transverse direction by the low longitudinal hygro-expansion of the bonded fiber, this built-up stress is subsequently released upon wetting. However, permanent swelling of the fiber in transverse direction is less plausible, while it implies a compressive stress built up in the fiber during drying. An idea which may cause this is that the tested fiber was bonded to a parallel fiber (or a fiber under a shallow angle) which shrunk more upon drying, resulting in an initial compressive stress. Another less plausible idea is that the fiber was under longitudinal tension during drying, which enabled transverse compression of the fiber (Poisson effect) that is relaxed during wetting. However, this would lead to a negative longitudinal strain which is not observed. The half-time (
Figure 2 (C) shows the hygroscopic response of a softwood fiber, subjected to an intermediate-duration relative humidity cycle, including the average surface shear strain (
Figure 4 (A–B) shows the hygroscopic response of two hardwood fibers subjected to the long- and intermediate-duration tests. A transverse strain relaxation trend is visible in Figure 4 (A) at 90 % RH during the first wetting cycle and during both drying cycles at 30 % RH. The curve tends to equilibrate at a comparable timescale as for the softwood fibers. Figure 4 (B) shows the intermediate-duration hygroscopic response of a hardwood fiber, revealing an ongoing increasing transverse strain trend at 90 % and decreasing trend at 30 % RH. Both increasing and decreasing strain trends were found for different fibers, which implies that the above-described arguments causing this behavior (for softwood fibers) are also applicable for hardwood fibers. The half-times of the transverse strain relaxation trends are also reported in to Figure 3 (A). Additionally, the major strain angles of the tested hardwood fibers are computed and depicted in Figure 3 (B).
Figures 2 (A) and 4 (A) both show overall relaxation trends in transverse strain at 90 % and 30 % RH, of which the half-time (
As discussed before, the major strain angle is determined for all fibers and given in Figure 3 (B). For both softwood (Spruce and Pine) and hardwood (Eucalyptus) fibers this major strain angle complies with the ranges reported in the literature: Spruce (MFA: 8–39°) and Pine (MFA: 9–31°) and Eucalyptus (MFA 0–13°), as indicated by the dashed lines in Figure 3 (B) (Barnett and Bonham 2004, Cown et al. 2004, French et al. 2000, Donaldson 2008). This confirms that the method allows for proper determination of the major strain angle that is consistent with reported values of the MFA. Unfortunately, direct MFA validation experiments by means of other measurements techniques, i. e. X-ray Diffraction, small angle X-ray scattering, wide angle X-ray scattering and polarization microscopy were not available (Donaldson 2008).
Regarding the magnitude of the hygro-expansion; all wetting and drying cycles for both fiber types are extracted and plotted versus the relative humidity in Figure 5. To this end, for all wetting and drying curves are, respectively, the start and end points of the curve have been shifted to zero to enable an adequate comparison of the hygroscopic magnitude after multiple wetting or drying cycles. A significant variety in hygroscopic behavior is visible between different softwood and hardwood fibers during both wetting and drying, which was also observed on cellulose fibrils by Lee et al. (2010). For softwood fibers, the relative spread in longitudinal hygro-expansion during both wetting and drying is significantly larger than in transverse direction, which is not observed for the hardwood fibers. This can be explained by the wider range in MFA of softwood compared to hardwood fibers, respectively 8–39° Barnett and Bonham (2004), Cown et al. (2004) and 0–13° (French et al. 2000, Donaldson 2008), directly affecting the longitudinal hygro-expansion (Meylan 1972, Yamamoto et al. 2001). Variations in the sheet-scale hygro-expansion affected by the MFA of the fibers was also observed by Uesaka and Moss (1997). Furthermore, the considered method is highly consistent, i. e. no sign flipping of the longitudinal hygro-expansion is visible after multiple cycles for any of the fibers, e. g. softwood fiber 3 has a negative hygro-expansion in longitudinal direction, which remains negative for all subsequent wetting and drying cycles. This negative hygro-expansion may suggest that the swelling of the fiber is not solely dominated by the S2 layer, if the primary or the S1 layer are thick, they may induce the negativity that is found, this also affects the major principle strain angles given in Figure 3 (B). A negative longitudinal hygro-expansion was also observed on the viscose fibers tested in Vonk et al. (2020) and on cellulose fibrils in Lee et al. (2010). Therefore, the large fiber-to-fiber variability can be fully attributed to the difference in tested fibers and is properly captured through the high precision of the applied experimental methodology. While the average transverse strain increase (RH from 30 to 90 %) for all fibers is 0.052, the average longitudinal strain increase is 0.002. This is of comparable magnitude to the hygroscopic strains found on sheet scale by Uesaka et al. (1992); 0.003 and 0.005 for respectively restraint and freely dried handsheet subjected to a humidity cycle of 35 to 85 %. Additionally, as suggested by Uesaka (1994), the hygro-expansion in machine direction of anisotropic paper sheet is almost entirely dominated by the longitudinal hygro-expansion of the fibers, which again is supported by the average machine direction hygro-expansion of 0.0035 found by Niskanen et al. (1997) for a relative humidity cycle of 30 to 90 %. The magnitude of hygro-expansion in longitudinal and transverse direction for each wetting and drying slope shown in Figure 5 and the release of dried-in strain after each humidity cycle are given in, respectively, Tables 2 and 3 in Appendix A. Uesaka et al. (1992) have shown that during sheet level testing, an increase in hygro-expansion magnitude is visible after multiple humidity cycles. However, Table 2 shows that softwood and hardwood fibers 3–5, on average, reveal no clear increasing or decreasing trend. This suggest that other mechanisms, e. g. inter-fiber bond behavior, may play a significant role in the coupling of single fiber hygro-expansion to sheet-scale behavior.
The hygroscopic strain curves shown in Figure 5 are subsequently converted into hygro-expansion coefficients. As the relation between the relative humidity and hygro-expansion is non-linear, it cannot be simply described using one coefficient for each direction. Therefore, the ratio between the transverse and longitudinal hygro-expansion coefficients (
For both the principle and conventional hygro-expansion coefficient ratios, an average value is determined after a relative humidity of 60 % and are plotted in, respectively, Figure 7 (A) and (B). Note that a negative hygro-expansion ratio indicates a negative (small) longitudinal hygro-expansion coefficient. The hygro-expansion coefficient ratios for most of the fibers shown in Figure 7 (A) reside in a region of 10–50, which is comparable to the ratios reported in the literature (Wahlström 2009, Berglund 2012). However, some softwood fibers in Figure 7 (A) reveal significantly larger ratios and are highlighted in the small valued boxes. These larger ratios are also visible in Figure 6 (A) and are due to the small longitudinal hygroscopic strain which approaches zero, combined with the noise coming from the GDHC. Additionally, Figure 7 (A) shows that hardwood fibers behave more constant than softwood fibers, which is directly related to the smaller spread in longitudinal hygro-expansion visible in Figure 5. After determining the principle hygro-expansion coefficient ratios, Figure 7 (B) shows less spread between the fibers and also between the different wetting and drying cycles, clearly revealing the consistency of the obtained principle strain data see also Figure 6. Some fibers in Figure 7 (B) display a clear dried-in strain release in the first/second wetting cycle, e. g. for hardwood fiber 3 and softwood fiber 3, whereby the hygro-expansion coefficient ratio reaches a relatively constant value after the first wetting cycle. This dried-in strain release was also observed on eucalyptus and viscose fibers in Vonk et al. (2020). Finally, whereas Figure 7 (A) and (B) show the hygro-expansion ratios, Figure 5 can be used to assess the hygroscopic strain magnitude.
Conclusion
Published literature to-date calls for new experimental data on the full-field hygro-expansion of pulp fibers, i. e. data which contains both longitudinal and transverse hygroscopic coefficients directly measured in a single experiment. A previously-developed method for the full-field identification of the hygroscopic properties of single fibers, of which the high precision and applicability has been demonstrated, is used in the current research. It involves minor clamping and micro-particle patterning of a single fiber, testing inside a climate chamber underneath an optical profiler and topography processing using a dedicated time-resolved Global Digital Height Correlation algorithm to obtain a complete surface strain field that adapts to the relative humidity. Long- and intermediate-duration cyclic experiments are conducted on both softwood and hardwood fibers to investigate the dynamic and saturation behavior.
The long-duration and intermediate-duration experiments reveal an overall relaxation trend at constant relative humidity levels of 90 % and 30 %. Upwards and downwards relaxation trends were found for both softwood and hardwood fibers, which suggests the release of an initial dried-in strain during wetting. The relative spread in the longitudinal hygro-expansion for softwood fibers is much larger than for hardwood fibers, which results from the wider range of micro-fibril angles (MFA) for softwood fibers, directly affecting the longitudinal hygro-expansion. All experiments allowed identification of the ratio between the transverse and longitudinal hygro-expansion coefficient. It was found that the hardwood fibers behave more consistently when subjected to multiple wetting and drying cycles, while the deviations for softwood fibers are significantly larger, which is again attributed to the larger range of MFA for softwood fibers. These deviations are, however, reduced when considering the ratio between the major and minor principle hygroscopic strain coefficient. For pulp fibers, this ratio is less affected by the MFA, resulting in a more constant value for softwood fibers, comparable to hardwood fibers. The long-duration tests allowed identification of the half-times during the constant relative humidity regimes. While there was no clear difference visible between the half-times of softwood and hardwood fibers, the resulting values are of comparable magnitude as reported in the literature on paperboards and fiber pulp. Due to the full-field nature of the data, a major strain angle is determined, which lies, for all tested fibers, within the MFA ranges reported in the literature. Hence, this indicated that the applied experimental methodology adequately identifies this important fiber parameter, obviously, more validation experiments are required to substantiate this.
In the proposed paper a series of softwood and hardwood fibers have been analyzed, using a versatile method that allows for single fiber parameter extraction, i. e. hygroscopic coefficients, half-times and major strain angles, which are essential for both quantitative experimental and modeling purposes.
Funding source: Nederlandse Organisatie voor Wetenschappelijk Onderzoek
Award Identifier / Grant number: i43-FIP
Funding statement: This work is part of an Industrial Partnership Programme (i43-FIP) of the Foundation for Fundamental Research on Matter (FOM), which is part of the Netherlands Organisation for Scientific Research (NWO). This research programme is co-financed by Canon Production Printing, University of Twente, Eindhoven University of Technology, and the “Topconsortia voor Kennis en lnnovatie (TKl)” allowance from the Ministry of Economic Affairs.
Acknowledgments
The authors would like to thank L. Saes and E. Clevers from Canon Production Printing, for extensive correspondence and discussions, M. van Maris for experimental support and M. Spitzbart and G. Drexler from Mondi Group for providing the pulp.
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Conflict of interest: The authors declare no conflicts of interest.
wetting | drying | |||||||||||||||
cycle | (1) | (2) | (3) | (4) | (1) | (2) | (3) | (4) | (1) | (2) | (3) | (4) | (1) | (2) | (3) | (4) |
Swf 1 | 0.068 | 0.061 | – | – | 0.0053 | 0.0051 | – | – | −0.049 | −0.047 | – | – | −0.0065 | −0.0051 | – | – |
Swf 2 | 0.047 | 0.047 | – | – | 0.0026 | 0.0004 | – | – | −0.058 | −0.054 | – | – | −0.0006 | −0.0007 | – | – |
Swf 3 | 0.062 | 0.060 | 0.063 | 0.065 | −0.0008 | −0.0012 | −0.0014 | −0.0008 | −0.064 | −0.066 | −0.061 | −0.060 | 0.0012 | 0.0004 | 0.0007 | 0.0001 |
Swf 4 | 0.055 | 0.052 | 0.053 | 0.053 | 0.0032 | 0.0027 | 0.0030 | 0.0030 | −0.055 | −0.051 | −0.052 | −0.052 | −0.0026 | −0.0025 | −0.0026 | −0.0026 |
Swf 5 | 0.061 | 0.062 | 0.062 | 0.063 | 0.0003 | 0.0014 | 0.0013 | 0.0014 | −0.061 | −0.059 | −0.063 | −0.063 | −0.0001 | −0.0003 | −0.0010 | −0.0006 |
Hwf 1 | 0.047 | 0.047 | – | – | 0.0031 | 0.0047 | – | – | −0.054 | 0.055 | – | – | −0.0028 | −0.0059 | – | – |
Hwf 2 | 0.050 | 0.051 | – | – | 0.0019 | 0.0017 | – | – | −0.048 | 0.047 | – | – | −0.0028 | −0.0025 | – | – |
Hwf 3 | 0.057 | 0.051 | 0.050 | 0.050 | 0.0027 | 0.0016 | 0.0015 | 0.0015 | −0.052 | −0.051 | −0.049 | −0.048 | −0.0015 | −0.0014 | −0.0015 | −0.0013 |
Hwf 4 | 0.047 | 0.045 | 0.046 | 0.044 | 0.0020 | 0.0016 | 0.0015 | 0.0012 | −0.046 | −0.045 | −0.045 | −0.044 | −0.0014 | −0.0015 | −0.0011 | −0.0014 |
Hwf 5 | 0.037 | 0.040 | 0.041 | 0.041 | 0.0014 | 0.0017 | 0.0014 | 0.0012 | −0.044 | −0.043 | −0.042 | −0.044 | −0.0017 | −0.0015 | −0.0012 | −0.0014 |
cycle | (1) | (2) | (3) | (4) | (1) | (2) | (3) | (4) |
Swf 1 | 0.0093 | 0.0016 | – | – | 0.0036 | 0.0001 | – | – |
Swf 2 | −0.0024 | −0.0009 | – | – | −0.0004 | −0.0001 | – | – |
Swf 3 | −0.0074 | −0.0071 | 0.0027 | 0.0026 | 0.0013 | −0.0006 | 0.0007 | −0.0009 |
Swf 4 | −0.0015 | −0.0019 | −0.0021 | −0.0001 | −0.0001 | −0.0001 | 0.0002 | 0.0000 |
Swf 5 | 0.0000 | 0.0002 | −0.0003 | 0.0000 | −0.0003 | −0.0005 | −0.0004 | 0.0000 |
Hwf 1 | −0.0017 | −0.0015 | – | – | −0.0001 | −0.0001 | – | – |
Hwf 2 | −0.0235 | −0.0051 | – | – | −0.0098 | 0.0003 | – | – |
Hwf 3 | 0.0012 | −0.0008 | 0.0000 | −0.0006 | 0.0012 | 0.0001 | −0.0001 | −0.0003 |
Hwf 4 | 0.0064 | 0.0006 | −0.0008 | −0.0003 | 0.0017 | 0.0002 | −0.0002 | 0.0000 |
Hwf 5 | −0.0071 | −0.0032 | −0.0015 | −0.0024 | −0.0002 | −0.0002 | 0.0002 | −0.0002 |
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