Abstract
Metallurgical refining of crude silicon for low-cost, mass production of solar silicon has been studied extensively over the past two decades. One of the methods attempted to target the deleterious impurities of Si is slag refining, where liquid Si or its alloys are treated with a flux. This article presents an overview of the impurity response to various slag treatment conditions for crude Si metal from both fundamental and practical perspectives, aiming to provide a basis for the design and application of more effective fluxes and alloys. It was found that removal of B and P through slag refining alone is not practical on an industrial scale as it would require a large volume of slag, however the removal percentage can be significantly increased if the silicon has been alloyed with a suitable metal.
Similar content being viewed by others
References
H. Kawamura, Y. Yanaba, T. Yoshikawa, and K. Morita, Mater. Sci. Forum 750, 284 (2013).
M.D. Johnston and M. Barati, J. Non-cryst. Solids 357, 970 (2011).
J. Safarian and M. Tangstad, Metall. Mater. Trans. B 43, 1427 (2012).
H. Lu, K. Wei, W. Ma, K. Xie, J. Wu, and Y.U.N. Lei, Metall. Mater. Trans. B 48, 2768 (2017).
R.K. Galgali, B.C. Mohanty, J.L. Gumaste, U. Syamaprasad, B.B. Nayak, S.K. Singh, and P.K. Jena, Sol. Energy Mater. 16, 297 (1987).
L.K. Jakobsson and M. Tangstad, Metall. Mater. Trans. B 45, 1644 (2014).
J. Safarian, G. Tranell, and M. Tangstad, Metall. Mater. Trans. B 44, 571 (2013).
J.F. White, C. Allertz, and S. Du, Int. J. Mater. Res. 104, 229 (2013).
J. Cai, J.T. Li, W.H. Chen, C. Chen, and X.T. Luo, Trans. Nonferrous Met. Soc. China 21, 1402 (2011).
J.F. White and D. Sichen, Metall. Mater. Trans. B 45, 96 (2014).
T. Weiss and K. Schwerdtfeger, Metall. Mater. Trans. B 25, 497 (1994).
S.W. Jones, J. Appl. Phys. 38, 3475 (2000).
M.S. Islam and M.A. Rhamdhani, Metall. Mater. Trans. B 49, 3171 (2018).
E. Krystad, K.A.I. Tang, and G. Tranell, JOM 64, 968 (2012).
H. Cheng, S. Zheng, and C. Chen, JOM 71, 2120 (2019).
VDEh, Slag Atlas, 2nd ed. (Verlag Stahleisen, 1995).
T. R. Dulski, ASTM Int. (1996).
M.D. Johnston and M. Barati, Sol. Energy Mater. Sol. Cells 94, 2085 (2010).
K. Suzuki and N. Sano, in 10th Eur. Photovolt. Sol. Energy Conf. (1991), pp. 273–275.
J. Wu, Y. Li, W. Ma, K. Wei, B. Yang, and Y. Dai, Trans. Nonferrous Met. Soc. China 24, 1231 (2014).
K.X. Wei, H.F. Lu, W.H. Ma, Y.L. Li, Z. Ding, J.J. Wu, and Y.N. Dai, Rare Met. 34, 522 (2015).
D. Luo, N. Liu, Y. Lu, G. Zhang, and T. Li, Trans. Nonferrous Met. Soc. China 21, 1178 (2011).
L.A.V. Teixeira, Y. Tokuda, T. Yoko, and K. Morita, ISIJ Int. 49, 777 (2009).
L.A.V. Teixeira and K. Morita, ISIJ Int. 49, 783 (2009).
X. Ma, T. Yoshikawa, and K. Morita, Metall. Mater. Trans. B 44, 528 (2013).
L. Zhang, Y. Tan, J. Li, Y. Liu, and D. Wang, Mater. Sci. Semicond. Process. 16, 1645 (2013).
H. Cheng, S. Zheng, and C. Chen, Sep. Purif. Technol. 201, 60 (2018).
Z. Ding, W. Ma, K. Wei, J. Wu, Y. Zhou, and K. Xie, J. Non-Cryst. Solids 358, 2708 (2012).
H. Lai, L. Huang, C. Lu, M. Fang, W. Ma, P. Xing, J. Li, and X. Luo, JOM 68, 2371 (2015).
J. Safarian, Silicon 11, 437 (2019).
J. Safarian, G. Tranell, and M. Tangstad, Metall. Mater. Trans. E 2, 109 (2015).
M. Tanahashi, Y. Shinpo, T. Fujisawa, and C. Yamauchi, Shigen-to-Sozai 118, 497 (2002).
L. Huang, J. Chen, M. Fang, S. Thomas, A. Danaei, X. Luo, and M. Barati, J. Clean. Prod. 186, 718 (2018).
Y. Changhao, H. Bingfeng, and H. Xinming, J. Semicond. 32, 092003 (2011).
P. Li, K. Wang, M. Fang, L. Zhang, D. Jiang, and J. Li, Sep. Sci. Technol. 53, 2144 (2018).
H. Nishimoto, Y. Kang, T. Yoshikawa, and K. Morita, High Temp. Mater. Process. 31, 471 (2012).
M. Tanahashi, T. Fujisawa, and C. Yamauchi, Metall. Mater. Trans. B 45, 629 (2014).
Y. Wang, X. Ma, and K. Morita, Metall. Mater. Trans. B 45, 334 (2014).
J. Wu, Y. Zhou, W. Ma, M. Xu, and B. Yang, Metall. Mater. Trans. B 48, 22 (2017).
Z. Xia, J. Wu, W. Ma, Y. Lei, K. Wei, and Y. Dai, Sep. Purif. Technol. 187, 25 (2017).
Y. Li, J. Wu, and W. Ma, Sep. Sci. Technol. 49, 1946 (2014).
H. Fujiwara, L.J. Yuan, K. Miyata, E. Ichise, and R. Otsuka, Nippon Kinzoku Gakkaishi. J. Jpn. Inst. Met. 60, 65 (1996).
H. Fujiwara, J.Y. Liang, K. Takeuchi, and E. Ichise, Mater. Trans. 37, 923 (1996).
J. Wu, W. Ma, B. Yang, D. Liu, and Y. Dai, J. Iron. Steel Res. Int. 19, 779 (2012).
J.J. Wu, K. Liu, M. Xu, B. Yang, and Y.N. Dai, J. Min. Metall. Sect. B Metall. 50, 83 (2014).
Y. Li, J. Wu, W. Ma, and B. Yang, Silicon 7, 247 (2015).
F. Wang, J. Wu, W. Ma, M. Xu, Y. Lei, and B. Yang, Sep. Purif. Technol. 170, 248 (2016).
J. Wu, F. Wang, W. Ma, Y.U.N. Lei, and B.I.N. Yang, Metall. Mater. Trans. B 47, 1796 (2016).
Y. Hu, D. Lu, L. Tao, L. Yu, W. Bo, G. Changjuan, Y. Sun, H. Chen, and Q. Li, Adv. Mater. Res. 156–157, 882 (2011).
Y.V. Meteleva-Fischer, Y. Yang, R. Boom, B. Kraaijveld, and H. Kuntzel, Miner. Met. Mater. Soc. 463, 229 (2012).
Funding
This study was funded by MITACS.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflicts of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Thomas, S., Huang, L. & Barati, M. A Review of Slag Refining of Crude Silicon. JOM 73, 260–281 (2021). https://doi.org/10.1007/s11837-020-04470-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11837-020-04470-4