Skip to main content
Log in

Extraction and kinetic analysis of Pb and Sr from the leaching residue of zinc oxide ore

  • Published:
International Journal of Minerals, Metallurgy and Materials Aims and scope Submit manuscript

Abstract

NH4HCO3 conversion followed by HCl leaching was performed and proven to be effective in extracting Pb and Sr from zinc extracted residual. The mechanism and operating conditions of NH4HCO3 conversion, including molar ratio of NH4HCO3 to zinc extracted residual, NH4HCO3 concentration, conversion temperature, conversion time, and stirring velocity, were discussed, and operating conditions were optimized by the orthogonal test. Experimental results indicate that NH4HCO3 conversion at temperatures ranging from 25 to 85°C follows the shrinking unreacted core model and is controlled by inner diffusion through the product layer. The extraction ratios of Pb and Sr under optimized conditions reached 85.15% and 87.08%, respectively. Moreover, the apparent activation energies of Pb and Sr were 13.85 and 13.67 kJ·mol−1, respectively.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. X.F. Zhu, J.K. Yang, L.X. Gao, J.W. Liu, D.N. Yang, X.J. Sun, W. Zhang, Q. Wang, L. Li, D.S. He, and R.V. Kumar, Preparation of lead carbonate from spent lead paste via chemical conversion, Hydrometallurgy, 134–135(2013), p. 47.

    Article  Google Scholar 

  2. Y.M. Chen, L.G. Ye, H.T. Xue, and S.H. Yang, Conversion of lead chloride into lead carbonate in ammonium bicarbonate solution, Hydrometallurgy, 173(2017), p. 43.

    Article  CAS  Google Scholar 

  3. S.M.S. Ghasemi and A. Azizi, Alkaline leaching of lead and zinc by sodium hydroxide: Kinetics modeling, J. Mater. Res. Technol., 7(2018), No. 2, p. 118.

    Article  Google Scholar 

  4. A. Azizi and S.M.S. Ghasemi, A comparative analysis of the dissolution kinetics of lead from low grade oxide ores in HCl, H2SO4, HNO3 and citric acid solutions, Metall. Res. Technol., 114(2017), No. 4, p. 406.

    Article  Google Scholar 

  5. L. Wang, W.N. Mu, H.T. Shen, S.M. Liu, and Y.C. Zhai, Leaching of lead from zinc leach residue in acidic calcium chloride aqueous solution, Int. J. Miner. Metall. Mater., 22(2015), No. 5, p. 460.

    Article  CAS  Google Scholar 

  6. C.S. Chen, Y.J. Shih, and Y.H. Huang, Recovery of lead from smelting fly ash of waste lead-acid battery by leaching and electrowinning, Waste Manage., 52(2016), p. 212.

    Article  CAS  Google Scholar 

  7. E. Kim, L. Horckmans, J. Spooren, K.C. Vrancken, M. Quaghebeur, and K. Broos, Selective leaching of Pb, Cu, Ni and Zn from secondary Pb smelting residues, Hydrometallurgy, 169(2017), p. 372.

    Article  CAS  Google Scholar 

  8. D. Bingöl, S. Aydoğan, and S.K. Bozbaş, Production of SrCO3 and (NH4)2SO4 by the dry mechanochemical processing of celestite, J. Ind. Eng. Chem., 18(2012), No. 2, p. 834.

    Article  Google Scholar 

  9. M. Zoraga and C. Kahruman, Kinetics of conversion of celestite to strontium carbonate in solutions containing carbonate, bicarbonate and ammonium ions, and dissolved ammonia, J. Serb. Chem. Soc., 79(2014), No. 3, p. 345.

    Article  CAS  Google Scholar 

  10. M. Zoraga, C. Kahruman, and I. Yusufoglu, Conversion kinetics of SrSO4 to SrCO3 in solutions obtained by dissolving/hydrolyzing of equimolar amounts of NH4HCO3 and NH4COONH2, Hydrometallurgy, 163(2016), p. 120.

    Article  CAS  Google Scholar 

  11. M. Zoraga, C. Kahruman, and I. Yusufoglu, Kinetics of celestite conversion to acidic Sr oxalate hydrate in aqueous solution of oxalic acid, Trans. Nonferrous Met. Soc. China, 29(2019), No. 6, p. 1332.

    Article  CAS  Google Scholar 

  12. G. Owusu and J.E. Litz, Water leaching of SrS and precipitation of SrCO3 using carbon dioxide as the precipitating agent, Hydrometallurgy, 57(2000), No. 1, p. 23.

    Article  CAS  Google Scholar 

  13. H. Dogan, M. Koral, and S. Kocakusak, Acid leaching of Turkish celestite concentrate, Hydrometallurgy, 71(2004), No. 3–4, p. 379.

    Article  CAS  Google Scholar 

  14. N. Setoudeh, N.J. Welham, and S.M. Azami, Dry mechanochemical conversion of SrSO4 to SrCO3, J. Alloys Compd., 492(2010), No. 1–2, p. 389.

    Article  CAS  Google Scholar 

  15. N. Seteoudeh and N.J. Welham, Ball milling induced reduction of SrSO4 by Al, Int. J. Miner. Process., 98(2011), No. 3–4, p. 214.

    Article  Google Scholar 

  16. N. Seteoudeh and N.J. Welham, Mechanochemical reduction of SrSO4 by Mg, Int. J. Miner. Process., 104–105(2012), p. 49.

    Article  Google Scholar 

  17. D. Bingol, S. Aydogan, and S.S. Gultekin, Neural model for the leaching of celestite in sodium carbonate solution, Chem. Eng. J., 165(2010), No. 2, p. 617.

    Article  CAS  Google Scholar 

  18. A.H. Castillejos, F.P. dela Cruz, and A. Uribe, The direct conversion of celestite to strontium carbonate in sodium carbonate aqueous media, Hydrometallurgy, 40(1996), No. 1–2, p. 207.

    Article  Google Scholar 

  19. D. Bingöl, S. Aydoğan, and S.K. Bozbaş, Optimization of the wet mechanochemical process conditions of SrSO4 to SrCO3 and (NH4)2SO4 by using response surface methodology, Metall. Mater. Trans. B., 43(2012), No. 5, p. 1214.

    Article  Google Scholar 

  20. M. Erdemoğlu, S. Aydogan, and M. Canbazoğlu, A kinetic study on the conversion of celestite (SrSO4) to SrCO3 by mechanochemical processing, Hydrometallurgy, 86(2007), No. 1–2, p. 1.

    Article  Google Scholar 

  21. A. Obut, P. Baláž, and I. Girgin, Direct mechanochemical conversion of celestite to SrCO3, Miner. Eng., 19(2006), No. 11, p. 1185.

    Article  CAS  Google Scholar 

  22. R. Suarez-Orduña, J.C. Rendón-Angeles, and K. Yanagisawa, Kinetic study of the conversion of mineral celestite to strontianite under alkaline hydrothermal conditions, Int. J. Miner. Process., 83(2007), No. 1–2, p. 12.

    Article  Google Scholar 

  23. Z.Y. Liu, Z.H. Liu, Q.H. Li, Z.Y. Cao, and T.Z. Yang, Dissolution behavior of willemite in the (NH4)2SO4-NH3-H2O system, Hydrometallurgy, 125–126(2012), p. 50.

    Article  Google Scholar 

  24. A.L. Chen, Z.W. Zhao, X.J. Jia, S. Long, G.S. Huo, and X.Y. Chen, Alkaline leaching Zn and its concomitant metals from refractory hemimorphite zinc oxide ore, Hydrometallurgy, 97(2009), No. 3–4, p. 228.

    Article  CAS  Google Scholar 

  25. X.Y. Shen, H.M. Shao, H.M. Gu, B. Chen, Y.C. Zhai, and P.H. Ma, Reaction mechanism of roasting Zn2SiO4 using NaOH, Trans. Nonferrous Met. Soc. China, 28(2018), No. 9, p. 1878.

    Article  CAS  Google Scholar 

  26. A.L. Chen, M.C. Li, Z. Qian, Y.T. Ma, J.Y. Che, and Y.L. Ma, Hemimorphite ores: A review of processing technologies for zinc extraction, JOM, 68(2016), No. 10, p. 2688.

    Article  CAS  Google Scholar 

  27. Z.Y. Ding, Z.L. Yin, X.F. Wu, H.P. Hu, and Q.Y. Chen, Leaching kinetics of willemite in ammonia-ammonium chloride solution, Metall. Mater. Trans. B., 42(2011), No. 4, p. 633.

    Article  CAS  Google Scholar 

  28. S.H. Yang, H. Li, Y.W. Sun, Y.M. Chen, C.B. Tang, and J. He, Leaching kinetics of Zn silicate in ammonium chloride solution, Trans. Nonferrous Met. Soc. China, 26(2016), No. 6, p. 1688.

    Article  CAS  Google Scholar 

  29. W.Q. Qin, W.Z. Li, Z.Y. Lan, and G.Z. Qiu, Simulated small-scale pilot plant heap leaching of low-grade oxide Zn ore with integrated selective extraction of Zn, Miner. Eng., 20(2007), No. 7, p. 694.

    Article  CAS  Google Scholar 

  30. S. Rao, D.C. Zhang, T.Z. Yang, W.F. Liu, L. Chen, H.B. Ling, and X.W. Zhang, Selective extraction of Zn from refractory hemimorphite using iminodiacetic acid as a complexing agent, JOM, 69(2017), No. 10, p. 1909.

    Article  CAS  Google Scholar 

  31. S.M. He, J.K. Wang, and J.F. Yan, Pressure leaching of high silica Pb-Zn oxide ore in sulfuric acid medium, Hydrometallurgy, 104(2010), No. 2, p. 235.

    Article  CAS  Google Scholar 

  32. Y.D. Zhang, Y.X. Hua, X.B. Gao, C.Y. Xu, J. Li, Y. Li, Q.B. Zhang, L. Xiong, Z.L. Su, M.M. Wang, and J.J. Ru, Recovery of zinc from a low-grade zinc oxide ore with high silicon by sulfuric acid curing and water leaching, Hydrometallurgy, 166(2016), p. 16.

    Article  Google Scholar 

  33. Y. Sun, X.Y. Shen, and Y.C. Zhai, Thermodynamics and kinetics of extracting zinc from zinc oxide ore by the ammonium sulfate roasting method, Int. J. Miner. Metall. Mater., 22(2015), No. 5, p. 467.

    Article  CAS  Google Scholar 

  34. H.M. Shao, X.Y. Shen, Y. Sun, Y. Liu, and Y.C. Zhai, Reaction condition optimization and kinetic investigation of roasting zinc oxide ore using (NH4)2SO4, Int. J. Miner. Metall. Mater., 23(2016), No. 10, p. 1133.

    Article  CAS  Google Scholar 

  35. Z.H.I. Sun, Y. Xiao, J. Sietsma, H. Agterhuis, G. Visser, and Y. Yang, Selective copper recovery from complex mixtures of end-of-life electronic products with ammonia-based solution, Hydrometallurgy, 152(2015), p. 91.

    Article  CAS  Google Scholar 

  36. S.H. Zhang and Y. Jiao, Effects of hydrophilic/lipophilic nanoparticles on the decomposition of NH4HCO3 solution, Chem. Phys. Lett., 719(2019), p. 54.

    Article  CAS  Google Scholar 

  37. J.Y. Chen, Handbook of Hydrometallurgy, Metallurgical Industry Press, Beijing, 2004.

    Google Scholar 

  38. Y.X. Hua, Introduction of Metallurgical Process Kinetics, Metallurgical Industry Press, Beijing, 2004.

    Google Scholar 

  39. H.Y. Sohn and M.E. Wadsworth, Rate Process of Extractive Metallurgy, Springer, Boston, 1979.

    Book  Google Scholar 

  40. R.C. Wang, Y.C. Zhai, X.W. Wu, Z.Q. Ning, and P.H. Ma, Extraction of alumina from fly ash by ammonium hydrogen sulfate roasting technology, Trans. Nonferrous Met. Soc. China, 24(2014), No. 5, p. 1596.

    Article  CAS  Google Scholar 

Download references

Acknowledgement

This work was financially supported by the National Natural Science Foundation of China (Nos. 51774070, 52004165, and 51574084).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiao-yi Shen.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shen, Xy., Liang, Yy., Shao, Hm. et al. Extraction and kinetic analysis of Pb and Sr from the leaching residue of zinc oxide ore. Int J Miner Metall Mater 28, 201–209 (2021). https://doi.org/10.1007/s12613-020-1972-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-020-1972-9

Keywords

Navigation