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Experimental and numerical findings on VCR engine performance analysis on high FFA RSO biodiesel as fuel using RSM approach

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Abstract

Optimum engine operating parameters on VCR engine performance and emission analysis is a challenging scenario towards the stringent emission control policies adopted by the globe. The engine operating parameters such as compression ratio (CR), fuel blends and fuel injection pressure (FIP) were implemented on VCR engine to improve its performance and to control its gaseous emissions. The input variable were chosen as FIP (185 bar,205 bar &225 bar), CR (18:1,19:1,20:1,21:1 & 22:1) and fuel blends (B20 & diesel) as parameters for designing the experiments using DoE. The predicted mathematical model was recognized by p-test and R2 value using RSM approach to find optimum CR and FIP of biodiesel blend in comparison with standard diesel. The responses such as maximum rise in in-cylinder pressure, exhaust gas temperature, HRR, BTE, SFC and various gas emissions of CO, HC, CO2 and NOx on VCR engine analysis were predicted. The optimized engine characteristics such as combustion and emissions were improved with CR21, FIP 225 bar of 20% biodiesel blends in comprehend with neat diesel in detailed experimental investigation at a load of 0.46 MPa of BMEP with a constant speed of 1500 rpm. The superior BTE with lower SFC was attained through a FIP of 225 bar and on CR 21 compared with that of diesel and other fuel injection pressures. The carbon monoxide and hydrocarbon emission were reduced substantially at 225 bar injection pressure and on CR 21. The acceptable limits CO2 and NOx emission are observed and compared with neat diesel with a FIP of 225 bar and on CR 21.

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Abbreviations

B20:

Biodiesel 20% and diesel 80%

HRR :

heat release rate (J/°CA)

RSM:

Response surface methodology

ANOVA:

Analysis of Variance

FFA:

free fatty acid

EGT:

Exhaust gas temperature (°C)

MRSO:

Methyl esters of rubber seed oil

LHV:

Lower heating value (MJkg−1)

DI:

Direct injection

VCR:

variable compression ratio

CA:

Crank angle

BP:

brake power (kW)

FIP:

Fuel injection pressure (bar)

RSO:

Rubber seed oil

SFC:

Specific fuel consumption (kgs−1 kW−1)

PC:

Personal computer

BTE:

brake thermal efficiency (%)

BTDC:

before top dead center

ROPR:

Rate of pressure rise (bar)

CO:

carbon monoxide (%)

CD:

Combustion duration

CR:

compression ratio

CI:

Compression ignition

CO2 :

carbon di-oxide emission (%)

ID:

Ignition delay

DoE:

Design of Experiments

BSEC:

Brake specific energy consumption (MJ/kWh)

HC:

hydro carbon emission (ppm)

IP:

Injection pressure (bar)

A/F:

Air-fuel ratio

NOx :

Oxides of nitrogen emission (ppm)

U:

Uncertainty (%)

W:

Load (kg)

P max :

Maximum cylinder pressure

T:

Temperature (K)

Stoic:

Stoichiometric

r:

Dynamometer arm radius (m)

t:

Residence time

V:

Volume (m3)

R 2 :

Determination coefficient

p-test:

Probability test

Cp :

Specific heat (kJ/kg K)

Qn :

Net heat release rate (kW)

N:

Revolution per minute (rpm)

m f :

Mass of fuel consumed (kg/h)

k:

Specific heat ratio

ɵ:

Crank angle

Φ:

Equivalence ratio

Qloss :

Heat loss in cylinder wall (kW)

Qin :

Gross heat release rate (kW)

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Novelty of work

The unused rubber seed oil finds partial replacement of conventional diesel in agricultural tractor fuel requirement in TamilNadu, India. The performance and combustion improvements of biodiesel utilization in agricultural engine using CR, IP and fuel requirement were carried out in this study. Possibility of using RSM modelling for combustion analysis of 20% RSO biodiesel blends and diesel in VCR engine. The results of regression modelling were implemented in VCR engine to verify it through the detailed experimental investigation of combustion and emission analysis. The robust mathematical model was estimated using RSM modelling. The most effective model can be used for calculating combustion analysis for future study in engine analysis.

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Murugapoopathi, S., Vasudevan, D. Experimental and numerical findings on VCR engine performance analysis on high FFA RSO biodiesel as fuel using RSM approach. Heat Mass Transfer 57, 495–513 (2021). https://doi.org/10.1007/s00231-020-02961-3

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  • DOI: https://doi.org/10.1007/s00231-020-02961-3

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