Elsevier

Corrosion Science

Volume 176, November 2020, 109017
Corrosion Science

Cycled hydrogen permeation through Armco iron – A joint experimental and modeling approach

https://doi.org/10.1016/j.corsci.2020.109017Get rights and content

Highlights

  • Cycled permeation experiments are evaluated with physically sound diffusion models.

  • Use of Armco iron eliminates the role of defects due to alloying and precipitation.

  • Hydrogen trap sites are identified and their densities and energies are determined.

  • Fully parametrized diffusion and trapping model is provided.

  • Microstructure-property relations for trap density evolution are presented.

Abstract

Understanding hydrogen embrittlement in steels requires research in hydrogen diffusion and trapping at microstructural defects. The present paper deals with hydrogen permeation and trapping at defects in the base material, Armco iron, eliminating effects coupled with alloying and precipitation. Cycled permeation curves are recorded and evaluated by using sound diffusion models to identify hydrogen trap sites as dislocations, grain boundaries and vacancies and assign their trapping energies. Furthermore, trap densities are evaluated and used together with the trapping energies as parameters in an adapted diffusion equation for hydrogen, interpreting the experiments significantly better than simple use of classical Fick’s laws.

Introduction

Hydrogen embrittlement in ferritic steels is a permanent research topic already since several decades. This rather complex problem includes understanding of both the fracture mechanisms in the presence of mobile hydrogen in steels and the transport mechanisms together with trapping of hydrogen at defects. The current paper is devoted to the second part of the problem.

State of the art concerning the fracture mechanism occurring due to hydrogen embrittlement is published in nearly numerous articles, see e.g. [[1], [2], [3], [4], [5], [6]].

The transport of hydrogen in ferritic low alloyed steels occurs by interstitial diffusion in the lattice due jumping of hydrogen atoms from one tetragonal interstitial site to another [7]. The low barrier for jumping is reflected in low activation energy of diffusion of hydrogen in steels. Thus, hydrogen diffusion is active also at temperatures significantly below 0 °C. Low alloyed ferritic steels in industrial products are systems with a thermomechanical history reflected in complex microstructures including several microstructural objects as:

  • dislocations,

  • grain boundaries and subgrain boundaries,

  • precipitates,

  • atoms of alloying elements and their aggregates.

All these microstructural objects may act as traps of different density and depth. If one wants to understand the role of the individual traps, it is necessary to limit the number of microstructure features and vary their densities. This can be realized by using pure iron with no precipitates and no alloying elements as object of a study. Moreover, the dislocation density and the grain size can be controlled in rather wide ranges by proper thermomechanical treatment. There are some recent investigations aiming in a similar direction in literature [[8], [9], [10]] but none of them provide such a systematic and complete variation of combined crystal defects in pure iron as in the present contribution.

This paper is based on the evaluation of experiments by using the diffusion and trapping concepts developed by some of the authors in the last decade. The theoretical works concerning general aspects of the trapping concept can be found in [[11], [12], [13]]. Its application to hydrogen diffusion is described in detail in [[14], [15], [16]]. Of course, we appreciate the pioneering and valuable literature published on this rather subtle topic in the last six decades. Relevant references are placed in the following sections.

Section snippets

Microstructural characterization

The iron single crystal with a minimum purity of 99.994 % and (100) crystal orientation was provided by MaTecK GmbH. The diameter was 25 mm and height 1 mm. The surface was polished to a roughness < 0.01 μm and an accuracy of orientation < 1°. The Armco iron was delivered by AK Steel in form of hot rolled billets which were cut into slices with a cross section of 80 × 80 mm and a thickness of 5 mm. Before further processing, a SEM-EDX analysis was done to identify nonmetallic inclusions in the

Microstructural characterization

The material of investigation was high purity Armco iron (cf. chemical composition given in Table 1). The material was subjected to different combinations of thermal and mechanical treatments as outlined in Table 2 to account for a wide variety of dislocation densities and grain sizes. The measured grain sizes range from 2000 μm in recrystallized material state to 200 nm in the untreated HPT samples. The highest dislocation density is found in the untreated HPT samples with a value of 6.8·1015

Conclusions

Cycled permeation measurements were performed on high purity Armco iron samples with ferritic microstructure. The samples were differently heat treated and plastically pre-deformed to create a wide variation of microstructural defect densities. The grain sizes in the samples ranged from 2000 μm to 200 nm. Dislocation densities induced by cold rolling and HPT ranged from 1·1012 m/m³ to 7·1015 m/m³. The following conclusions can be drawn from the present paper dealing with cycled permeation

Data availability

The raw/processed data required to reproduce these findings cannot be shared at this time as the data also forms part of an ongoing study.

CRediT authorship contribution statement

A. Drexler: Methodology, Software, Visualization, Writing - original draft. W. Siegl: Investigation, Writing - original draft. W. Ecker: Conceptualization, Supervision, Project administration, Writing - review & editing. M. Tkadletz: Investigation. G. Klösch: Resources. H. Schnideritsch: Resources. G. Mori: Conceptualization, Methodology, Supervision, Writing - review & editing. J. Svoboda: Conceptualization, Writing - review & editing. F.D. Fischer: Conceptualization, Writing - review &

Declaration of Competing Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgment

The authors want to thank Prof. Reinhard Pippan and Peter Kutleša of the Erich Schmid Institute of Materials Science of the Austrian Academy of Sciences for advice on material treatment and sample preparation and Velislava Terziyska of the Department of Materials Science, Montanuniversitaet Leoben for preparing Palladium coatings.

The authors gratefully acknowledge the financial support under the scope of the COMET program within the K2 Center “Integrated Computational Material, Process and

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    Present address: Graz University of Technology, Institute of Materials Science, Joining and Forming, Research Group of Tools and Forming, Inffeldgasse 11/I, 8010 Graz, Austria.

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