Abstract
Application of nanofluids flooding in the oil and gas industry is recently emerging as enhanced oil recovery methods. Nanoparticles have the ability to alter the rock formation in order to recover oil trapped in the pores of the rock to improve oil recovery. In this study, core plug samples were formulated in the laboratory to investigate the effect of nanoparticles on oil recovery. The formulated core samples were saturated in low salinity brine. However, low salinity brine was used because it has the ability to alter rock wettability. After core flooding with brine for secondary recovery process, extracted oil from Irvingia gabonensis was introduced into the formation to investigate the effect of Irvingia gabonensis on oil recovery. The result of the study showed that magnesium oxide, silicon oxide, aluminum oxide and zinc oxide had oil recovery of 38.1%, 45.6%, 47.7% and 35.1%, respectively. However, when the nanofluids with Irvingia gabonensis were injected into the formation as a displacing agent, the oil recovery greatly improved to 50.3%, 52.0%, 53.2% and 52.4% for (MgO, SiO2, Al2O3 and ZnO). The result of the study showed that nanofluid flooding is a promising potential to improve oil recovery in the Niger Delta.
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Introduction
Nanoparticles (NP) are usually made up of core and thin shell, and the thin shell is composed of inorganic materials which is different from the core, but the physiochemical properties of NPs are always controlled by the properties of the core (Das et al. 2008; Virkutyte and Varma 2012). NPs are known to possess high thermal and mechanical stability, and they can be modified or tailored to fit the specifications of any given reservoir system. Also, NPs have the capacity to withstand high pressures, temperatures, shear and salinity which is the predominant condition in the subsurface reservoir system, hence making them suitable for EOR processes (Andreassen 2015; Bennestien and Mogensen 2014).
Application of nanofluids flooding is recently emerging as enhanced oil recovery (EOR) methods (Ogolo et al. 2012). Current research work has shown that nanoparticles have the potential to solve several problems in the petroleum industry Chengara et al. (2004). One of the areas being speculated for application of nanoparticles is the area of enhanced oil recovery (EOR) application. Enhanced oil recovery is important because of the recent global rising demand for energy to be met in the petroleum industry. Lot of researches have been conducted to ascertain the efficiency or effectiveness of nanoparticle in EOR operations. Silica-based nanoparticles are the most researched among other nanoparticles, hence the study of other metal oxides such as MgO, ZnO, Al2O3 and Irvingia gabonensis.
Literature review
Nanoparticles are considered to be an excellent option in EOR process owing to the following: They are cheap and eco-friendly. They are easily modified or tailored to enhance desirable properties such as wettability alteration, increase mobility and reduce surface tension. They move through porous media without plugging the pore throat. Metallic NPs can be separated from oil using magnetic separation. NPs have a high surface-to-volume ratio which results in enhanced thermal properties.
Nanoparticles have the ability to alter some factors in the formation to enhance recovery Wasan et al. (2011). This involves introducing these nanoparticles into formations and studying its effect on oil recovery. The oil and gas industry might face the challenges to unlock the resources that are becoming increasingly difficult to reach with conventional technology. Most oil fields around the world have achieved the stage where the total production rate is nearing the decline phase. Hence, the current major challenge is how to delay the abandonment by extracting more oil economically. A nanoparticle as a part of nanotechnology has size typically less than 100 nm, and its size is much smaller than rock pore throat in micron size (Luky et al. 2012). A nanoparticle fluid suspension, so-called nanofluid, is synthesized from nano-sized particles and dispersed in liquids such as water, oil or ethylene glycol. The continuous increase in publication addressed on the topic; nanofluid flooding has showed its potential as improved oil recovery or enhanced oil recovery (IOR/EOR) in the oil and gas industry (Huang et al. 2009). It has motivated researchers to perform experimental study to reveal the recovery mechanism and performance of nanofluid in porous medium. Miranda et al. (2012) mentioned the benefit of using silica nanoparticles. They reported that nanoparticles are inorganic materials that are easily produced with a good degree of control/modification of physical chemistry properties. It can also be easily surface functionalized from hydrophobic to hydrophilic by silanization with hydroxyl group or sulfonic acid. Madhan et al. (2014), Ogolo et al. (2012) reported that silica, aluminum oxides, zinc oxide, nickel oxide, titanium oxide, zinc oxide, zirconium oxide and magnesium oxide have the ability to increase oil recovery. In addition, their work noted that the mechanisms of the nanoparticles in the EOR processes are wettability alteration, interfacial tension reduction and viscosity control. Hendraningrat et al. (2012, 2013) in their work reported that nanoparticles can be used as an enhanced oil recovery method. Nanoparticles (NPs) dispersed in water were able to enhance oil recovery in various core floods through displacement mechanisms. They further suggested that interfacial tension (IFT) reduction and wettability alteration are the main reason behind the improved oil recovery.
For nanoparticles to be utilized in EOR process, they must be converted to nanofluids. Nanofluids are nanoparticles dissolved in a heat transfer fluid or displacing medium like water or oil (Das et al. 2008). The commonly used nanoparticle for the production of nanofluids is the oxides of zinc, silicon, aluminum, magnesium, zirconium, tin, iron and nickel (Ogolo et al. 2012; Zhang et al. 2010).
Ahamdi et al. (2013) conducted a study on other forms of nanoparticles (MgO and Al2O3) and compared it with silicon oxide. Their result shows that MgO has the most tendency to reduce fine migration by coating or attaching the fines to surface.
Hendraningrat and Torsaeter (2014) investigated the stability of metal oxides nanoparticles, and aluminum oxides and magnesium oxides were the nanoparticles of consideration. They discovered that addition of dispersants improves the stability of nanoparticles. Povidone (PVP) was the dispersant utilized; this dispersant alters the properties of the metal oxides (pH and surface conductivity) which leads to improved nanoparticle stability. It was also observed that the combination of dispersant and nanoparticles increases the oil recovery and metal oxides alter wettability to make water more wet.
Nwldee et al. (2016) also conducted a study on oil-wet rock (limestone) to ascertain the ability of zirconium oxide (nanoparticle) to alter the wettability of oil-wet rock. They discovered that a concentration of 0.05 wt% of ZrO2 nanofluid was able to alter the wettability of calcite substrate (strongly oil-wet rock) with a contact angle of 152°–44° (strongly water wet); with this ability, ZrO2 is a good agent for EOR operations.
Ogolo et al. (2013) investigated the ability of nanoparticles to trap migrating fines in a sandstone formation. They conducted their study using distill water, brine and ethanol as the base fluid; from their results, we can deduce that aluminum oxide has the most capacity to trap fines. They also concluded that pH value and electrostatic force of adsorption were the mechanisms responsible for the trapping of fines. This also highlights metal oxides nanoparticle as a potential agent in EOR process.
Muhammed (2016) explored a combination of nanoparticle and polymer to assess its recovery potentials, using aluminum oxide and polyacrylamide. From his result, the following can be deduced: firstly, a 2% increase in R.F of OOIP after polymer flooding. Secondly, the RF of nano-polymer (combination of polymer and nanoparticles) flooding gave 66.29% OOIP and 40% reduction in cost, a little bit lower than the RF of polymer flooding which was 67.16%; thirdly, the combination also alters the wettability to a more water-wet.
Tola et al. (2017) investigated wettability alteration of sandstone using nanofluids formulated with ZnO nanoparticles. The ZnO nanofluid was mixed by dispersing into water solution of sodium dodecyl sulfate, and the concentration (w/w) of ZnO ranges from 500 to 5000 ppm. From their study, it was confirmed that the ZnO nanofluid has a potential to shift wettability to more water wet condition on the surfaces of oil film and sandstone saturated by oil.
Methodology
Materials
The materials used to conduct the experiment include the following:
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Irvingia gabonensis (ogbono)
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Magnesium oxide (MgO)
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Silicon oxide (SiO2)
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Zinc oxide (ZnO)
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Aluminum oxide (Al2O3)
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Sand
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Crude oil
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8.
Brine
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Core sample
Methods
Sample collection
The nanoparticles and Irvingia gabonensis (ogbono) used for this research study were bought from Onitsha International Market, Anambra State, Nigeria. The nanoparticles sizes are given in Table 1. The four different sizes of the nanoparticles used for this study were chosen for the EOR experiment because of the potentials property they have to solve reservoir formations problems. Figures 1, 2, 3, 4 and 5 show the nanofluid particles and Irvingia gabonensis (ogbono), the core plugs and the apparatus-setup used for the study (Fig. 6).
Processing of the Irvingia gabonensis (Ogbono)
The local Irvingia gabonensis (ogbono) was gotten from Owerri cluster market in Imo State Nigeria. It was stored in a bag to avoid bacterial attack. In addition, it was sundry to remove the moisture content before being used for the experimental study. Figure 7 shows the sample of the grounded Irvingia gabonensis (ogbono).
Laboratory preparation of the Irvingia gabonensis (ogbono)
The local Irvingia gabonensis (ogbono) was grinded to a smaller particle and put in an oven to remove moisture and bacterial attack for 5 min. It was put in a foil paper, and Soxhlet extractor was used to extract the oil from the Irvingia gabonensis (ogbono). It was connected to a heat source, and water was used beneath to stabilize the heat from the source. Hexane was poured into the cylinder with the Soxhlet extraction to absorb the oil as shown in Fig. 3.
Core formulation
Core samples were formulated using unconsolidated sand in the Niger Delta. After drying the cores in an oven, it was packed in a foil as shown in Fig. 4.
Procedure for the nanofluid flooding with Irvingia gabonensis (ogbono)
In this research work, three sets of experiments were conducted.
Brine was injected into the beaker containing distilled water. However, oil was injected into the formation for secondary recovery method (waterflooding as a base case). In addition, the nanofluid particles were then injected to displace, flush and recover the oil. However, the nanofluid particles were introduced with Irvingia gabonensis (ogbono as local polymer) to investigate the effect of the nanofluid particles on oil recovery (Tables 2, 3, 4 and 5).
Experimental process
Core plug samples were saturated for 3 days to determine the porosity and permeability of the core samples. Low salinity brine was injected into the formation together with the core samples to determine the oil recovery as a secondary recovery mechanism (waterflooding) before the introduction of the nanoparticles as tertiary recovery methods. However, pump was used to inject, recover and flush the fluid in order to ascertain the produced effluents. Figure 5 shows the schematic diagram of the flooding process.
The displacement efficiency is calculated using this equation:
where X = oil in place (rbbl), Ro = recovered oil (rbbl)
Results
Graphical result presentation of the nanofluid flooding
Discussion of result
Magnesium oxide (MgO)
Table 6 shows the result of magnesium oxide. From the table, it can be observed that core (A1F and A2F) plus brine (waterflooding) recovered 5.9 and 6.2 from 16.0 to 15.3 oil in place. However, Irvingia gabonensis (ogbono) was injected into the formation which recovered additional 0.2 mil (1.3%) that is A1F + brine + MgO. In addition, (A1F + brine + MgO + ogbono) recovered 1.5 mil (9.4%). Figure 11 shows that waterflooding and nanofluid flooding had oil recovery of 38.1%, while waterflooding and nanofluid flooding with ogbono had oil recovery of 50.3%. It took approximately 19.083 min for oil to be recovered after flooding MgO and Irvingia gabonensis into the core. Magnesium oxide as a nanoparticle from this experimental study had a good positive effect on oil recovery.
Silicon oxide (SiO2)
Table 7 shows the result of the silicon oxide. It was observed from Table 7 that waterflooding gave 6.4 and 7.2 mils out of 16.0 and 17.5 oil in place. Nanoparticle (silicon oxide) gave additional 0.9 mil (5.6%). In addition, Irvingia gabonensis (ogbono) recovered 1.9 mils (10.9%). Figure 7 shows that waterflooding with nanofluid has oil recovery of 45.6%. Moreso, waterflooding with nanofluid and ogbono recovered oil of 52.0%. This showed that silicon oxide plus ogbono is outstanding as a dispersing fluid. Flooding the formulated core with SiO2 and Irvingia gabonensis, time recovered was 16.03 min, which shows that Silicon oxide has being known for its ability to change wettability of formation from oil-wet to water-wet.
Aluminum oxide (Al2O3)
Table 8 shows the result of aluminum oxide. However, aluminum oxide injection in core A5F and A6F had the highest oil recovery. Waterflooding recovered 6.7 and 8.5 mils out of 17.2 and 20.3 oil in place, respectively. Aluminum oxide recovered 1.5 mils (8.7%), whereas aluminum oxide with ogbono recovered additional oil of 2.3 (11.3%). Figure 8 shows the percentage of oil recovered for waterflooding and nanofluid (47.7%), while waterflooding and nanofluids with ogbono had oil recovery of 53.2% and time of oil recovery is 15.07 min.
Zinc oxide (ZnO)
Table 9 shows the result of zinc oxide. The result form the table showed that zinc oxide had a significant effect on oil recovery as shown in core (A7F–A8F). It was observed from the study that zinc oxide with ogbono worked well in increasing the viscosity of the displacing fluids which results in oil recovery. It was noted from Table 9 and Fig. 9 that waterflooding with zinc oxide (nanoparticles) had the least oil recovery of 35.1% when compared to nanofluids with ogbono having 52.4%. This could be that waterflooding with zinc oxide does not significantly have effect on oil recovery but when added with ogbono greatly showed a positive result in oil recovery. Time of oil recovered is 18.45 min. Table 10 shows the oil produced in barrels for the different nanofluids particles used in the experimental study (Fig. 10).
Conclusion
The following conclusions can be drawn from the study:
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Irvingia gabonensis (ogbono) is a good displacing agent owing to its viscosity which decreases the mobility of the displacing fluid.
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The combination of nanofluids and Irvingia gabonensis (ogbono) gave a higher oil recovery than that of waterflooding and nanoparticles.
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Flooding with aluminum oxide nanoparticles and Irvingia gabonensis (ogbono) gave the highest oil recovery of 2.3 m3.
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To achieve better oil recovery, the best sequence to use is waterflooding, followed by nanofluids flooding and finally polymer flooding.
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Irvingia gabonensis could boost revenue generation to the government.
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Irvingia gabonensis is commercially available within the south eastern part of Nigeria. It will also encourage the production of local agro materials in the country (Figs. 11, 12 and 13 shows the oil recovery per time using each nanoparticle and the local agro material, agbono).
Observations
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Using Irvingia gabonensis (ogbono) as a dispersing medium of nanoparticles showed a positive effect on oil recovery in all the core samples used in the experiment.
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The extracted oil from the ogbono was observed to cling on the walls of the collecting tube.
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Aluminum oxide and magnesium oxide have a lot of bubbles at the effluent
Contribution to knowledge
Experimental study using Irvingia gabonensis (polymer) and nanoparticles to enhance oil recovery was established; and this will stem the need for more research on the use of nano-polymer flooding. The patronization of local content materials shows a very good performance, and it is much encouraged.
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The authors thanked the management of petroleum engineering department (FUTO) for availing their laboratory for the experimental analysis.
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Onyemachi, J.C., Onwukwe, S.I., Duru, U.I. et al. Enhancing oil recovery through nanofluids flooding with Irvingia gabonensis in the Niger Delta. J Petrol Explor Prod Technol 10, 2885–2894 (2020). https://doi.org/10.1007/s13202-020-00953-x
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DOI: https://doi.org/10.1007/s13202-020-00953-x