Abstract
Hybrid organic–inorganic sol–gel based coatings are of increasing interest nowadays as conversion coating replacements due to their promising performance. They provide good barrier properties; however, they lack active corrosion protection. Lanthanum 4-hydroxy cinnamate [La(4-OHCin)3] was incorporated into a known sol–gel formulation with the aim of improving the overall corrosion resistance of the derived coating. Since the final properties of these sol–gel coatings are dependent on the hydrolysis and condensation reactions of the alkoxide precursors, as well as the polymerisation processes that occur in the organic component, the effect of adding an inhibiting agent, such as La(4-OHCin)3, on the sol–gel chemistry and the polymerisation process needs to be investigated. This study focuses on the role of La(4-OHCin)3 on the sol–gel formation when it is incorporated into two different sol–gel formulations (Si sol and Si–Ti sol). Its influence on hydrolysis and condensation reactions has been studied by 29Si NMR and the opening of the epoxide ring from one of the precursors has been monitored by 1H NMR and Fourier-transformed infrared. Differential scanning calorimetry and Thermogravimetric analysis have also been performed to investigate the effect of this compound on the thermal properties of the final materials synthesised. It has been observed that the addition of La(4-OHCin)3 plays an important catalytic role both in the organic and inorganic polymerisation of the different metal alkoxide precursors. Furthermore, this effect is enhanced when only silicon alkoxides are present in the formulation, as the titanium precursor also plays a role on this catalysis.
Highlights
-
The effect of adding La(4-OHCin)3 to two sol–gel formulations is studied.
-
La(4-OHCin)3 catalyses the polymerisation of silicon-based sol–gel formulations.
-
Titanium isopropoxide catalyses the polymerisation of Si–Ti-based sol–gel formulations.
Similar content being viewed by others
References
Lyon SB, Bingham R, Mills DJ (2017) Advances in corrosion protection by organic coatings: what we know and what we would like to know. Prog Org Coat 102:2–7
Balgude D, Sabnis A (2012) Sol-gel derived hybrid coatings as an environment friendly surface treatment for corrosion protection of metals and their alloys. Sol-Gel Sci Technol 64:124–134
Niu L, Guo R, Tang C, Guo H, Chen J (2016) Surface characterization and corrosion resistance of fluoferrite conversion coating on carbon steel. Surf Coat Technol 300:110–117
Parhizkar N, Ramezanzadeh B, Shahrabi T (2018) Corrosion protection and adhesion properties of the epoxy coating applied on the steel substrate pre-treated by a sol-gel based silane coating filled with amino and isocyanate silane functionalized graphene oxide nanosheets. Appl Surf Sci 439:45–59
Danks AE, Schnepp Z, Hall SR (2016) The evolution of ‘sol-gel’ chemistry as a technique for materials synthesis. Mater Horiz 3(2):91–112
Niederberger M, Pinna N (2009) Aqueous and nonaqueous sol-gel chemistry. In: Metal oxide nanoparticles in organic solvents: synthesis, formation, assembly and application. Springer, London.
Zheludkevich ML, Serra R, Montemor MF, Salvado IMM, Ferreira MGS (2006) Corrosion protective properties of nanostructured sol-gel hybrid coatings to AA2024-T3. Surf Coat Technol 200(9):3084
Abdolah Zadeh M, van der Zwaag S, Garcia SJ (2013) Routes to extrinsic and intrinsic self-healing corrosion protective sol-gel coatings: a review. Self Healing Mater 1:1–18
Zaferani SH, Peikari M, Zaarei D, Dnaei I (2013) Electrochemical effects of silane pretreatments containing cerium nitrate on cathodic disbonding properties of epoxy coated steel. J Adhes Sci Technol 27(22):2411–2420
Zheludevich M, Salvado IMM, Ferreira MGS (2005) Sol-gel coatings for corrosion protection of metals. J Mater Chem 15:5099–5111
Agustín-Sáenz C, Martín-Ugarte E, Jorcin JB, Imbuluzqueta G, Santa Coloma P, Izagirre-Etxeberria U (2018) Effect of organic precursor in hybrid sol-gel coatings for corrosion protection and the application on hot dip galvanised steel J Sol-Gel Sci Technol 89:264–283
Milošev I, Kapun B, Rodič P, Iskra J (2015) Hybrid sol–gel coating agents based on zirconium(IV) propoxide and epoxysilane. J Sol-Gel Sci Technol 74(2):447–459
Tiringer U, Mušič B, Zimerl D, Šekularac G, Stavber S, Milošev I (2019) The effects of cerium ions on the curing, polymerisation and condensation of hybrid sol-gel coatings. J Non-Crystalline Solids 510:93–100
Tiringer U, Milošev I, Durán A, Castro Y (2018) Hybrid sol–gel coatings based on GPTMS/TEOS containing colloidal SiO2 and cerium nitrate for increasing corrosion protection of aluminium alloy 7075-T6. J Sol-Gel Sci Technol 85(3):546–557
Cambon J-B, Esteban J, Ansart F, Bonino J-P, Turq V, Santagneli SH, Santilli CV, Pulcinelli SH (2012) Effect of cerium on structure modifications of a hybrid sol–gel coating, its mechanical properties and anti-corrosion behavior. Mater Res Bull 47(11):3170–3176
Metroke TL, Kachurina O, Knobbe ET (2002) Spectroscopic and corrosion resistance characterization of GLYMO–TEOS Ormosil coatings for aluminum alloy corrosion inhibition. Prog Org Coat 44(4):295–305
Hoebbel. D, Nacken M, Schmidt H (2001) On the influence of metal alkoxides on the epoxide ring-opening and condensation reactions of 3-glycidoxypropyltrimethoxysilane. J Sol-Gel Sci Technol 21:177–187
Figueira RB, Fontinha IR, Silva CJR, Pereira EV (2016) Hybrid sol-gel coatings: smart and green materials for corrosion mitigation. Coatings 6:12
Forsyth M, Seter M, Hinton B, Deacon G, Junk P (2011) New ‘Green’ corrosion inhibitors based on rare earth compounds. Aust J Chem 64(6):812–819
Ferreira MGS, Duarte RG, Montemor MF, Simões AMP (2004) Silanes and rare earth salts as chromate replacers for pre-treatments on galvanised steel. Electrochim Acta 49(17):2927–2935
Motte C, Poelman M, Roobroeck A, Fedel M, Deflorian F, Olivier MG (2012) Improvement of corrosion protection offered to galvanized steel by incorporation of lanthanide modified nanoclays in silane layer. Prog Org Coat 74(2):326–333
Montemor MF, Trabelsi W, Zheludevich M, Ferreira MGS (2006) Modification of bis-silane solutions with rare-earth cations for improved corrosion protection of galvanized steel substrates. Prog Org Coat 57(1):67–77
Blin F, Koutsoukos P, Klepetsianis P, Forsyth M (2007) The corrosion inhibition mechanism of new rare earth cinnamate compounds-electrochemical studies. Electrochimica Acta 52:6212–6220
Forsyth M, Behrsing T, Forsyth C, Wilson K, Phanasgoankar A, Deacon GB (2002) Effectiveness of rare-earth metal compounds as corrosion inhibitors for steel. Corrosion 58(11):953–960
Blin F, Leary SG, Deacon GB, Junk PC, Forsyth M (2006) The nature of the surface film on steel treated with cerium and lanthanum cinnamate based corrosion inhibitors. Corros Sci 48:404–419
Bruin-Dickason. CN, Deacon BG, Forsyth MC, Hanf S, Helmann O, Hinton B, Junk P, Somers AE, Tan Y, Turner DR (2016) Synthesis and structures of rare earth 3-(4′-methylbenzoyl)-propanoate complexes—new corrosion inhibitors. Aust J Chem 70(5):478–484
Somers A, Deacon G, Hinton B, MacFarlane DR, Junk P, Tan MYJ, Forsyth M (2016) Recent developments in environment-friendly corrosion inhibitors for mild steel. J Indian Institue Sci 96(4):285–292
Peng Y, Hughes AE, Deacon GB, Junk PC, Hinton BRW, Forsyth M, Mardel JI, Somers AE (2018) A study of rare-earth 3-(4-methylbenzoyl)-propanoate compounds as corrosion inhibitors for AS1020 mild steel in NaCl solutions. Corros Sci 145:199–211
Somers AE, Hinton BRW, de Bruin-Dickason C, Deacon GB, Junk PC, Forsyth M (2018) New, environmentally friendly, rare earth carboxylate corrosion inhibitors for mild steel. Corros Sci 139:430–437
Deacon GB, Forsyth M, Junk PC, Leary SG, Lee WW (2009) Synthesis and characterisation of rare earth complexes supported by para-substituted cinnamate ligands. J Inorg Gen Chem., ZAAC. https://doi.org/10.1002/zaac.200801379
Borosiva D, Mohwald H, Shchukin GD (2011) Mesoporous silica nanoparticles for active corrosion protection. ACS Nano 5:1939–1946
Zahidah KA, Kakooei S, Ismail MC, Bothi Raja P (2017) Halloysite nanotubes as nanocontainer for smart coating application: a review. Prog Org Coat 111:175–185
Agustín Sáenz C, Santa Coloma Mozo P, Martín Ugarte E, Brizuela Parra M (2018) A hybrid sol-gel corrosion-resistant coating composition. Patent Application WO2018073186 A1
Montemor MF, Pinto R, Ferreira MGS (2009) Chemical composition and corrosion protection of silane films modified with CeO2 nanoparticles. Electrochim Acta 54(22):5179–5189
Suegama PH, de Melo HG, Benedetti AV, Aoki IV (2009) Influence of cerium (IV) ions on the mechanism of organosilane polymerization and on the improvement of its barrier properties. Electrochim Acta 54(9):2655–2662
Cambon J-B, Ansart F, Bonino J-P, Turq V (2012) Effect of cerium concentration on corrosion resistance and polymerization of hybrid sol–gel coating on martensitic stainless steel. Prog Org Coat 75(4):486–493
Plutino MR, Guido E, Colleoni C, Rosace G (2017) Effect of GPTMS functionalization on the improvement of the pH-sensitive methyl red photostability. Sens Actuators B: Chem 238:281–291
Sepeur S, Laryea N, Goedicke S, Groß F (2013) Nanotechnology. Tech basics Appl. European Coatings TECH FILES, Vincentz Network, Hannover, Germany. https://doi.org/10.1515/9783748602347
Serra R, Ramis X, ernández-Francos X (2016) Epoxy sol-gel hybrid thermosets. Coatings 6:8
Issa AA, Luyt AS (2019) Kinetics of alkoxysilanes and organoalkoxysilanes polymerization: a review. Polymers 11(537):41
Šefčik J, McCormick AV (1997) Kinetic and thermodynamic issues in the early stages of sol-gel processes using silicon alkoxides. Catal Today 35(3):205–223
Guglielmi M, Carturan G (1988) Precursors for sol-gel preparations. J Non-Cryst Solids 100(1):16–30
Wang C (2017) Electrophilic Ring Opening of Small Heterocycles. Synthesis 49:5307–5319
Kiran V, Gaur B (2016) Curing and thermal behavior of epoxy resins of hexafluoro–bisphenol—A and bisphenol-A. Polímeros 26(1):11–20
Duran A, Serna C, Fornes V, Navarro JMF (1986) Structural considerations about SiO2 glasses prepared by sol-gel. J Non-Cryst Solids 82(1):69–77
Agustín-Sáenz C, Machado M, Tercjak A (2019) Antireflective mesoporous silica coatings by optimization of water content in acid-catalyzed sol-gel method for application in glass covers of concentrated photovoltaic modules. J Colloid Interface Sci 534:370–380
Hu J, Shan J, Zhao J, Tong Z (2016) Isothermal curing kinetics of a flame retardant epoxy resin containing DOPO investigated by DSC and rheology. Thermochim Acta 632:56–63
Fu CJ, Zhan ZW, Yu M, Li SM, Liu JH, Dong L (2014) Influence of Zr/Si Molar ratio on structure, morphology and corrosion resistance of organosilane coatings doped with zirconium (IV) n-propoxide. Int J Electrochem Sci 9:2603–2619
Fedel M, Callone E, Fabbian M, Deflorian F, Dirè S (2017) Influence of Ce3+ doping on molecular organization of Si-based organic/inorganic sol-gel layers for corrosion protection. Appl Surf Sci 414:82–91
Acknowledgements
The authors thank the support of the Diputación Foral de Gipuzkoa through the project REANTI (Exp. 066/18) and the Basque Government for the Elkartek project Frontiers-V (ref. KK-2019/00077). They would also like to thank the Australian Research Council through grant DP180101465. The authors thank CIC BiomaGUNE and Daniel Padró for the help on the liquid NMR characterisation. The authors also would like to thank Inés Rincón and Gorka Imbuluzqueta for their help with TGA and DSC characterisation. The authors thank Miguel Pérez-Aradros for his help with the graphical abstract and the figures.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors are solely responsible for the content of this work and it only reflects the authors’ view.
Additional information
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Suarez Vega, A., Agustín-Sáenz, C., Brusciotti, F. et al. Effect of lanthanum 4-hydroxy cinnamate on the polymerisation, condensation and thermal stability of hybrid sol–gel formulations. J Sol-Gel Sci Technol 96, 91–107 (2020). https://doi.org/10.1007/s10971-020-05315-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10971-020-05315-x