Skip to main content
Log in

Influence of Anticorrosive Coatings Integrated with Novel Core–Shell Pigment on the Corrosion Protection of Pipelines in CO2 Environment

Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Interior corrosion of pipelines is a major and costly problem encountered in the oil and gas industry. Regarding this problem, coating systems based on waterborne and solvent-based binders integrated with novel core–shell pigment are formulated to maintain excellent mechanical and corrosion resistance. The novel pigment was synthesized using core–shell technique by precipitating layer of zinc and cobalt oxides on the surface of aluminum foil waste. Mechanical testing and electrochemical studies of coatings demonstrated that the integration of polyurethane and acrylic emulsion with the core–shell pigment can enhance the mechanical and corrosion resistivity. The results obtained in this work can be onset to the future use of treated wastes to enhance coating systems for corrosion protection purposes.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

References

  1. M. Javidi, R. Chamanfar, and S. Bekhrad, Investigation on the Efficiency of Corrosion Inhibitor in CO2 Corrosion of Carbon Steel in the Presence of Iron Carbonate Scale, J. Nat. Gas Sci. Eng., 2019, 61, p 197–205

    Article  CAS  Google Scholar 

  2. A. Kahyarian, B. Brown, and S. Nesic, Electrochemistry of CO2 Corrosion of Mild Steel: Effect of CO2 on Iron Dissolution Reaction, Corros. Sci., 2017, 129, p 146–151

    Article  CAS  Google Scholar 

  3. C. Zhang and J. Zhao, Effects of Pre-corrosion on the Corrosion Inhibition Performance of Three Inhibitors on Q235 Steel in CO2/H2S Saturated Brine Solution, Int. J. Electrochem. Sci., 2017, 12, p 9161–9179

    Article  CAS  Google Scholar 

  4. D. Lusk, M. Gore, B. Boardman, D. Upadhyaya, T. Casserly, and M. Oppus, A High Corrosion and Wear Resistant Interior Surface Coating for Use in Oilfield Applications, Adv. Mater. Res., 2010, 83, p 592–600

    Google Scholar 

  5. G. Yang, W. Song, X. Sun, Y. Ma, J. Lu, and Y. Hao, The Wear Behavior of Electroless Ni-P/SiC Composite Coating, Adv. Mater. Res., 2011, 239, p 954–957

    Article  Google Scholar 

  6. T.C. Bayram, N. Orbey, R.Y. Adhikari, and M. Tuominen, FP-Based Formulations as Protective Coatings in Oil/Gas Pipelines, Prog. Org. Coat., 2015, 88, p 54–63

    Article  CAS  Google Scholar 

  7. Y. Zhu, J. Xiong, Y. Tang, and Y. Zuo, EIS Study on Failure Process of Two Polyurethane Composite Coatings, Prog. Org. Coat., 2010, 69, p 7–11

    Article  CAS  Google Scholar 

  8. G.S. Dholea, G. Gunasekarana, T. Ghorpadea, and M. Vinjamur, Smart Acrylic Coatings for Corrosion Detection, Prog. Org. Coat., 2017, 110, p 140–149

    Article  Google Scholar 

  9. D.K. Chattopadhyay and K.V.S.N. Raju, Structural Engineering of Polyurethane Coatings for High Performance Applications, Prog. Polym. Sci., 2007, 32, p 352–418

    Article  CAS  Google Scholar 

  10. N.M. Ahmed, Modified Zinc Oxide-Phosphate Core–Shell Pigments in Solvent-Based Paints, Anti-Corros. Method Mater., 2009, 56, p 51–59

    Article  CAS  Google Scholar 

  11. N.M. Ahmed and H. Mohamed, Performance of Phosphate-Alumina Pigments in Waterborne Paints for Protection of Cold-Rolled Steel, J. Coat. Technol. Res., 2011, 8, p 201–210

    Article  CAS  Google Scholar 

  12. Standard Test Methods for Rating Adhesion by Tape Test, ASTM D3359-17, 2017

  13. Standard Test Method for Impact Flexibility of Organic Coatings, ASTM D6905-03, 2012

  14. Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation, ASTM D2794-93, 2019

  15. Standard Test Methods for Hardness of Organic Coatings by Pendulum Damping Tests, ASTM D4366-16, 2016

  16. Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces, ASTM D610-08, 2012

  17. Test Method for Adhesion of Organic Coatings by Scrape Adhesion, ASTM D2197-16, 2016

  18. Standard Test Method for Evaluating Degree of Blistering of Paints, ASTM D714-02, 2017

  19. Guide for Testing Filiform Corrosion Resistance of Organic Coatings on Metal, ASTM D2803-09, 2015

  20. N. Zhou, Y. Zhang, S. Nian, W. Li, J. Li, W. Cao, and Z. Wu, Synthesis and Characterization of Zn1−xCoxO Green Pigments with Low Content Cobalt Oxide, J. Alloys Compd., 2017, 711, p 406–413

    Article  CAS  Google Scholar 

  21. N. Zhoua, J. Luana, Y. Zhanga, M. Lia, X. Zhoua, F. Jianga, and J. Tang, Synthesis of High Near Infrared Reflection Wurtzite Structure Green Pigments Using Co-Doped ZnO by Combustion Method, Ceram. Int., 2019, 45, p 3306–3312

    Article  Google Scholar 

  22. M.M. Alrashed, S. Jana, and M.D. Soucek, Corrosion Performance of Polyurethane Hybrid Coatings with Encapsulated Inhibitor, Prog. Org. Coat., 2019, 130, p 235–243

    Article  CAS  Google Scholar 

  23. J. Wanga, W. Leia, Y. Denga, Z. Xuea, H. Qiana, W. Liua, and X. Li, Effect of Current Density on Microstructure and Corrosion Resistance of Nigraphene Oxide Composite Coating Electrodeposited Under Supercritical Carbon Dioxide, Surf. Coat. Technol., 2019, 358, p 765–774

    Article  Google Scholar 

  24. N. LeBozec, D. Thierry, M. Rohwerder, D. Persson, G. Luckenederd, and L. Luxem, Effect of Carbon Dioxide on the Atmospheric Corrosion of Zn-Mg-Al Coated Steel, Corros. Sci., 2013, 74, p 379–386

    Article  CAS  Google Scholar 

  25. N.M. Ahmed, M.G. Mohamed, M.R. Mabrouk, and A.A. ELShami, Novel Anticorrosive Based on Waste Material for Corrosion Protection of Reinforced Concrete Steel, Constr. Build. Mater., 2015, 98, p 388–396

    Article  Google Scholar 

  26. Y. Xianga, C. Lia, W. Hesitaoa, Z. Longa, and W. Yan, Understanding the Pitting Corrosion Mechanism of Pipeline Steel in an Impure Supercritical CO2 Environment, J. Supercrit. Fluid, 2018, 138, p 132–142

    Article  Google Scholar 

  27. J.R. Vilche, E.C. Bucharsky, and C. Guidice, Application of EIS and SEM to Evaluate the Influence of Pigment Shape and Content in ZRP Formulation on the Corrosion Prevention of Naval Steel, Corros. Sci., 2002, 44, p 1287

    Article  CAS  Google Scholar 

Download references

Acknowledgment

This paper based upon work supported by Science, Technology & Innovation Funding Authority (STDF) under grant (30468).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. M. Ahmed.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mohamed, M.G., Ahmed, N.M., Mohamed, W.S. et al. Influence of Anticorrosive Coatings Integrated with Novel Core–Shell Pigment on the Corrosion Protection of Pipelines in CO2 Environment. J. of Materi Eng and Perform 29, 5728–5737 (2020). https://doi.org/10.1007/s11665-020-05071-7

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-020-05071-7

Keywords

Navigation