Abstract
Interior corrosion of pipelines is a major and costly problem encountered in the oil and gas industry. Regarding this problem, coating systems based on waterborne and solvent-based binders integrated with novel core–shell pigment are formulated to maintain excellent mechanical and corrosion resistance. The novel pigment was synthesized using core–shell technique by precipitating layer of zinc and cobalt oxides on the surface of aluminum foil waste. Mechanical testing and electrochemical studies of coatings demonstrated that the integration of polyurethane and acrylic emulsion with the core–shell pigment can enhance the mechanical and corrosion resistivity. The results obtained in this work can be onset to the future use of treated wastes to enhance coating systems for corrosion protection purposes.
References
M. Javidi, R. Chamanfar, and S. Bekhrad, Investigation on the Efficiency of Corrosion Inhibitor in CO2 Corrosion of Carbon Steel in the Presence of Iron Carbonate Scale, J. Nat. Gas Sci. Eng., 2019, 61, p 197–205
A. Kahyarian, B. Brown, and S. Nesic, Electrochemistry of CO2 Corrosion of Mild Steel: Effect of CO2 on Iron Dissolution Reaction, Corros. Sci., 2017, 129, p 146–151
C. Zhang and J. Zhao, Effects of Pre-corrosion on the Corrosion Inhibition Performance of Three Inhibitors on Q235 Steel in CO2/H2S Saturated Brine Solution, Int. J. Electrochem. Sci., 2017, 12, p 9161–9179
D. Lusk, M. Gore, B. Boardman, D. Upadhyaya, T. Casserly, and M. Oppus, A High Corrosion and Wear Resistant Interior Surface Coating for Use in Oilfield Applications, Adv. Mater. Res., 2010, 83, p 592–600
G. Yang, W. Song, X. Sun, Y. Ma, J. Lu, and Y. Hao, The Wear Behavior of Electroless Ni-P/SiC Composite Coating, Adv. Mater. Res., 2011, 239, p 954–957
T.C. Bayram, N. Orbey, R.Y. Adhikari, and M. Tuominen, FP-Based Formulations as Protective Coatings in Oil/Gas Pipelines, Prog. Org. Coat., 2015, 88, p 54–63
Y. Zhu, J. Xiong, Y. Tang, and Y. Zuo, EIS Study on Failure Process of Two Polyurethane Composite Coatings, Prog. Org. Coat., 2010, 69, p 7–11
G.S. Dholea, G. Gunasekarana, T. Ghorpadea, and M. Vinjamur, Smart Acrylic Coatings for Corrosion Detection, Prog. Org. Coat., 2017, 110, p 140–149
D.K. Chattopadhyay and K.V.S.N. Raju, Structural Engineering of Polyurethane Coatings for High Performance Applications, Prog. Polym. Sci., 2007, 32, p 352–418
N.M. Ahmed, Modified Zinc Oxide-Phosphate Core–Shell Pigments in Solvent-Based Paints, Anti-Corros. Method Mater., 2009, 56, p 51–59
N.M. Ahmed and H. Mohamed, Performance of Phosphate-Alumina Pigments in Waterborne Paints for Protection of Cold-Rolled Steel, J. Coat. Technol. Res., 2011, 8, p 201–210
Standard Test Methods for Rating Adhesion by Tape Test, ASTM D3359-17, 2017
Standard Test Method for Impact Flexibility of Organic Coatings, ASTM D6905-03, 2012
Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation, ASTM D2794-93, 2019
Standard Test Methods for Hardness of Organic Coatings by Pendulum Damping Tests, ASTM D4366-16, 2016
Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces, ASTM D610-08, 2012
Test Method for Adhesion of Organic Coatings by Scrape Adhesion, ASTM D2197-16, 2016
Standard Test Method for Evaluating Degree of Blistering of Paints, ASTM D714-02, 2017
Guide for Testing Filiform Corrosion Resistance of Organic Coatings on Metal, ASTM D2803-09, 2015
N. Zhou, Y. Zhang, S. Nian, W. Li, J. Li, W. Cao, and Z. Wu, Synthesis and Characterization of Zn1−xCoxO Green Pigments with Low Content Cobalt Oxide, J. Alloys Compd., 2017, 711, p 406–413
N. Zhoua, J. Luana, Y. Zhanga, M. Lia, X. Zhoua, F. Jianga, and J. Tang, Synthesis of High Near Infrared Reflection Wurtzite Structure Green Pigments Using Co-Doped ZnO by Combustion Method, Ceram. Int., 2019, 45, p 3306–3312
M.M. Alrashed, S. Jana, and M.D. Soucek, Corrosion Performance of Polyurethane Hybrid Coatings with Encapsulated Inhibitor, Prog. Org. Coat., 2019, 130, p 235–243
J. Wanga, W. Leia, Y. Denga, Z. Xuea, H. Qiana, W. Liua, and X. Li, Effect of Current Density on Microstructure and Corrosion Resistance of Nigraphene Oxide Composite Coating Electrodeposited Under Supercritical Carbon Dioxide, Surf. Coat. Technol., 2019, 358, p 765–774
N. LeBozec, D. Thierry, M. Rohwerder, D. Persson, G. Luckenederd, and L. Luxem, Effect of Carbon Dioxide on the Atmospheric Corrosion of Zn-Mg-Al Coated Steel, Corros. Sci., 2013, 74, p 379–386
N.M. Ahmed, M.G. Mohamed, M.R. Mabrouk, and A.A. ELShami, Novel Anticorrosive Based on Waste Material for Corrosion Protection of Reinforced Concrete Steel, Constr. Build. Mater., 2015, 98, p 388–396
Y. Xianga, C. Lia, W. Hesitaoa, Z. Longa, and W. Yan, Understanding the Pitting Corrosion Mechanism of Pipeline Steel in an Impure Supercritical CO2 Environment, J. Supercrit. Fluid, 2018, 138, p 132–142
J.R. Vilche, E.C. Bucharsky, and C. Guidice, Application of EIS and SEM to Evaluate the Influence of Pigment Shape and Content in ZRP Formulation on the Corrosion Prevention of Naval Steel, Corros. Sci., 2002, 44, p 1287
Acknowledgment
This paper based upon work supported by Science, Technology & Innovation Funding Authority (STDF) under grant (30468).
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mohamed, M.G., Ahmed, N.M., Mohamed, W.S. et al. Influence of Anticorrosive Coatings Integrated with Novel Core–Shell Pigment on the Corrosion Protection of Pipelines in CO2 Environment. J. of Materi Eng and Perform 29, 5728–5737 (2020). https://doi.org/10.1007/s11665-020-05071-7
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-020-05071-7