Skip to main content
Log in

Effects of spinning parameters on microstructures of ellipsoidal heads during marginal-restraint mandrel-free spinning

  • Published:
Advances in Manufacturing Aims and scope Submit manuscript

Abstract

Marginal-restraint mandrel-free spinning is an advanced technology for manufacturing ellipsoidal heads with large diameter-thickness ratios. The effects of spinning parameters on the forming accuracy of ellipsoidal heads have been studied, and optimized spinning parameters have been obtained. The microstructure evolution of a workpiece is usually very complicated in the spinning process. In this work, the influence of spinning parameters on the microstructures of two-pass spun ellipsoidal heads is studied. It is found that the forming angle and feed rate of the first pass, angle between passes, and feed rate of the second pass significantly affect the microstructures. Meanwhile, the evolution rule of the microstructures near the inner and outer surfaces of the spun parts is almost consistent. A large forming angle, large angle between passes, or large feed rate of the second pass are beneficial to obtain uniform microstructures. A small or large feed rate of the first pass reduces the microstructure uniformity. To improve the microstructure uniformity between the inner and outer surfaces, the optimized spinning parameters are determined.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Xia QX, Xiao GF, Long H et al (2014) A review of process advancement of novel metal spinning. Int J Mach Tools Manuf 85:100–121

    Article  Google Scholar 

  2. Li ZX, Shu XD (2019) Involute curve roller trace design and optimization in multipass conventional spinning based on the forming clearance compensation. J Manuf Sci Eng 141:091007. https://doi.org/10.1115/1.4044007

    Article  Google Scholar 

  3. Music O, Allwood JM, Kawai K (2010) A review of the mechanics of metal spinning. J Mater Process Technol 210:3–23

    Article  Google Scholar 

  4. Hagan E, Jeswiet J (2003) A review of conventional and modern single-point sheet metal forming methods. Proc Inst Mech Eng Part B-J Eng Manuf 217:213–225

    Article  Google Scholar 

  5. Lin YC, Chen JY, He DG et al (2020) Marginal-restraint mandrel-free spinning process for thin-walled ellipsoidal heads. Adv Manuf 8:189–203

    Article  Google Scholar 

  6. Zhang HR, Zhan M, Guo J et al (2019) Forming the transverse inner rib of a curved generatrix part through power spinning. Adv Manuf 7:105–115

    Article  Google Scholar 

  7. Han ZR, Fan ZJ, Xiao Y et al (2017) A research on thickness distribution of oblique cone in dieless shear spinning. Int J Adv Manuf Technol 90:2901–2912

    Article  Google Scholar 

  8. Lin YC, Wu Q, He DG et al (2020) Effects of solution time and cooling rate on microstructures and mechanical properties of 2219 Al alloy for a larger spun thin-wall ellipsoidal head. J Mater Res Technol 9(3):3566–3577

    Article  Google Scholar 

  9. Kawai K, Yang LN, Kudo H (2007) A flexible shear spinning of axi-symmetrical shells with a general-purpose mandrel. J Mater Process Technol 192:13–17

    Article  Google Scholar 

  10. Chen DD, Lin YC, Chen XM (2019) A strategy to control microstructures of a Ni-based superalloy during hot forging based on particle swarm optimization algorithm. Adv Manuf 7:238–247

    Article  Google Scholar 

  11. Guo H, Wang J, Lu GD et al (2017) A study of multi-pass scheduling methods for die-less spinning. J Zhejiang Univ-Sci A 18(6):413–429

    Article  Google Scholar 

  12. Lin YC, Qian SS, Chen XM et al (2020) Influences of feed rate and wall thickness reduction on the microstructures of thin-walled Hastelloy C-276 cylindrical parts during staggered spinning. Int J Adv Manuf Technol 106:3809–3821

    Article  Google Scholar 

  13. Pang GD, Lin YC, Jiang YQ et al (2020) Precipitation behaviors and orientation evolution mechanisms of α phases in Ti-55511 titanium alloy during heat treatment and subsequent hot deformation. Mater Charact 167:110471. https://doi.org/10.1016/j.matchar.2020.110471

    Article  Google Scholar 

  14. Zhu XH, Lin YC, Wu Q et al (2020) Effects of aging on precipitation behavior and mechanical properties of a tensile deformed Al-Cu alloy. J Alloys Compd 843:155975. https://doi.org/10.1016/j.jallcom.2020.155975

    Article  Google Scholar 

  15. Lin YC, Qian SS, Chen XM et al (2019) Staggered spinning of thin-walled Hastelloy C-276 cylindrical parts: numerical simulation and experimental investigation. Thin Wall Struct 140:466–476

    Article  Google Scholar 

  16. Wang J, Liu D, Yang Y (2016) Mechanisms of non-uniform microstructure evolution in GH4169 alloy during heating process. Acta Metall Sin 52:707–716

    Google Scholar 

  17. Xu WC, Zhao XK, Shan DB et al (2016) Numerical simulation and experimental study on multi-pass staggered spinning of internally toothed gear using plate blank. J Mater Process Technol 229:450–466

    Article  Google Scholar 

  18. Wu HX, Xu WC, Shan DB et al (2019) An extended GTN model for low stress triaxiality and application in spinning forming. J Mater Process Technol 263:112–128

    Article  Google Scholar 

  19. Zhan M, Zhang T, Yang H et al (2016) Establishment of a thermal damage model for Ti-6Al-2Zr-1Mo-1V titanium alloy and its application in the tube rolling-spinning process. Int J Adv Manuf Technol 87:1345–1357

    Article  Google Scholar 

  20. Xiao GF, Zhu NY, Long JC et al (2018) Research on precise control of microstructure and mechanical properties of Ni-based superalloy cylindrical parts during hot backward flow spinning. J Mater Process Technol 34:140–147

    Google Scholar 

  21. Guo XZ, Li B, Jin K et al (2017) A simulation and experiment study on paraxial spinning of Ni-based superalloy tube. Int J Adv Manuf Technol 93:4399–4407

    Article  Google Scholar 

  22. Hui J, Feng Z, Fan WX et al (2018) The influence of power spinning and annealing temperature on microstructures and properties of Cu-Sn alloy. Mater Charact 144:611–620

    Article  Google Scholar 

  23. Molladavoudi HR, Djavanroodi F (2011) Experimental study of thickness reduction effects on mechanical properties and spinning accuracy of aluminum 7075-O, during flow forming. Int J Adv Manuf Technol 52:949–957

    Article  Google Scholar 

  24. Huang CQ, Liu JX (2020) Effects of hot spinning and heat treatment on the microstructure, texture, and mechanical properties of A356 wheel hubs. Metall and Mat Trans A 51:289–298

    Article  Google Scholar 

  25. Xiao GF, Xia QX, Cheng XQ et al (2016) New forming method of manufacturing cylindrical parts with nano/ultrafine grained structures by power spinning based on small plastic strains. Sci China Tech Sci 59:1656–1665

    Article  Google Scholar 

  26. Cao Z, Wang FH, Wan Q et al (2015) Microstructure and mechanical properties of AZ80 magnesium alloy tube fabricated by hot flow forming. Mater Des 67:64–71

    Article  Google Scholar 

  27. Lossen B, Andreiev A, Stolbchenko M et al (2018) Friction-spinning–grain structure modification and the impact on stress/strain behavior. J Mater Process Technol 261:242–250

    Article  Google Scholar 

  28. Radović L, Nikačević M, Jordović B (2012) Deformation behaviour and microstructure evolution of AlMg6Mn alloy during shear spinning. Trans Nonferrous Met Soc China 22:991–1000

    Article  Google Scholar 

  29. Zoghi H, Arezoodar AF, Sayeaftabi M (2012) Effect of feed and roller contact start point on strain and residual stress distribution in dome forming of steel tube by spinning at an elevated temperature. Proc Inst Mech Eng Part B:J Eng Manuf 226:1880–1890

    Article  Google Scholar 

  30. Long JC, Zhu NY, Xia QX et al (2019) A study of the dynamic recrystallization behavior of Ni-based superalloy during hot power spinning based on cellular automaton. Adv Eng Mater 21:1801022. https://doi.org/10.1002/adem.201801022

    Article  Google Scholar 

  31. Wu Y, Kou HC, Tang B et al (2018) O phase precipitation and variant selection in Ti-22Al-25Nb alloy during the hot shear spinning. Adv Eng Mater 20:1800153. https://doi.org/10.1002/adem.201800153

    Article  Google Scholar 

  32. Xia QX, Long JC, Zhu NY et al (2019) Research on the microstructure evolution of Ni-based superalloy cylindrical parts during hot power spinning. Adv Manuf 7(1):52–63

    Article  Google Scholar 

  33. Mori KI, Ishiguro M, Isomura Y (2009) Hot shear spinning of cast aluminium alloy parts. J Mater Process Technol 209:3621–3627

    Article  Google Scholar 

  34. Rao GJ, Li XH, Zhou L et al (2018) A multi-constraint spinning process of ellipsoidal heads. Int J Adv Manuf Technol 94:1505–1512

    Article  Google Scholar 

  35. Chen MS, Zou ZH, Lin YC et al (2019) Microstructural evolution and grain refinement mechanisms of a Ni-based superalloy during a two-stage annealing treatment. Mater Charact 151:445–456

    Article  Google Scholar 

  36. Gorard S (2005) Revisiting a 90-year-old debate: the advantages of the mean deviation. Brit J Educ Stud 53(4):417–430

    Article  Google Scholar 

Download references

Acknowledgements

This work was supported by the National Natural Science Foundation of China (Grant No. 51775564), the 973 Program (Grant No. 2014CB046600), and the Fundamental Research Funds for the Central Universities of Central South University (Grant No. 2019zzts946).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yong-Cheng Lin.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, JY., Lin, YC., Pang, GD. et al. Effects of spinning parameters on microstructures of ellipsoidal heads during marginal-restraint mandrel-free spinning. Adv. Manuf. 8, 457–472 (2020). https://doi.org/10.1007/s40436-020-00322-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40436-020-00322-1

Keywords

Navigation