Skip to main content
Log in

Constrained Model Predictive Contour Error Control for Feed Drive Systems with Uncertainties

  • Published:
International Journal of Control, Automation and Systems Aims and scope Submit manuscript

Abstract

In this paper, a model predictive control algorithm is developed for the regulation problem of a biaxial feed drive system. The orthogonal error component in the moving frame is considered as an approximation of the real contour error. Then, the control policy is derived from the worst-case optimization of a quadratic cost function, which penalizes transformed errors, velocity errors and control variables in each sampling time over a finite horizon. In addition, the constraint is satisfied to ensure the convergence against uncertain but bounded disturbances. The good performance of the proposed control algorithm is verified via computer simulations with predefined trajectories. Furthermore, the result shows the improvement of the tracking accuracy by comparing with the unconstrained predictive control methods.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. O. Masory, “Improving contour accuracy of NC/CNC systems with additional velocity feed forward loop,” ASME Journal of Engineering for Industry, vol. 108, no. 3, pp. 227–230, August 1986.

    Article  Google Scholar 

  2. M. Tomizuka, “Adaptive zero phase error tracking algorithm for digital control,” ASME Journal of Dynamic Systems Measurement and Control, vol. 109, no. 1, pp. 349–354, May 1987.

    Article  MATH  Google Scholar 

  3. Y. Koren, “Cross-coupled biaxial computer control for manufacturing systems,” ASME Journal of Dynamic Systems Measurement and Control, vol. 102, no. 4, pp. 265–272, December 1980.

    Article  MATH  Google Scholar 

  4. M. Y. Cheng, K. H. Su, and S. F. Wang, “Contour error reduction for free-form contour following tasks of biaxial motion control systems,” Robotics and Computer-Integrated Manufacturing, vol. 25, no. 2, pp. 323–333, April 2009.

    Article  Google Scholar 

  5. K. H. Su and M. Y. Cheng, “Contour accuracy improvement using cross-coupled control and position error compensator,” International Journal of Machine Tools and Manufacture, vol. 48, no. 12–13, pp. 1444–1453, October 2008.

    Article  Google Scholar 

  6. H. Z. Moghadam, R. G. Landers, and S. N. Balakrishnan, “Hierarchical optimal contour control of motion systems,” Mechatronics, vol. 24, no. 2, pp. 98–107, March 2014.

    Article  Google Scholar 

  7. Y. Lou, H. Meng, J. Yang, Z. Li, J. Gao, and X. Chen, “Task polar coordinate frame-based contouring control of biaxial systems,” IEEE Transactions on Industrial Electronics, vol. 61, no. 7, pp. 3490–3501, July 2014.

    Article  Google Scholar 

  8. N. Chen, Y. Lou, and Z. Li, “Adaptive contour control for high-accuracy tracking systems,” Proc. IEEE Int. Conf. Syst., Man, Cyber., pp. 50–55, 2006.

  9. C. Hu, B. Yao, and Q. Wang, “Coordinated contour controller design for an industrial biaxial linear motor driven gantry,” Proc. IEEE/ASME Int. Conf. Adv. Intell. Mechatron., pp. 1810–1815, July 2009.

  10. J. H. Lee, W. E. Dixon, and J. C. Ziegert, “Adaptive nonlinear contour coupling control for a machine tool system,” International Journal of Advanced Manufacturing Technology, vol. 61, no. 9–12, pp. 1057–1065, August 2012.

    Article  Google Scholar 

  11. A. Mannava, S. N. Balakrishnan, L. Tang, R. G. Landers, “Optimal tracking control of motion systems,” IEEE Transactions on Control Systems Technology, vol. 20, no. 6, pp. 1548–1558, November 2012.

    Article  Google Scholar 

  12. F. F. M. El-Sousy and K. A. Abuhasel, “Self-organizing recurrent fuzzy wavelet neural network-based mixed H2/H adaptive tracking control for uncertain two-axis motion control system,” IEEE Transactions on Industry Applications, vol. 52, no. 6, pp. 5139–5155, November 2016.

    Article  Google Scholar 

  13. M. F. Corapsiz and K. Erenturk, “Trajectory tracking control and contouring performance of three-dimensional CNC,” IEEE Transactions on Industrial Electronics, vol. 63, no. 4, pp. 2212–2220, April 2016.

    Google Scholar 

  14. A. Farrage and N. Uchiyama, “Energy saving in biaxial feed drive systems using adaptive sliding mode contouring control with a nonlinear sliding surface,” Mechatronics, vol. 54, pp. 26–35, October 2018.

    Article  Google Scholar 

  15. D. Q. Mayne, J. B. Rawlings, C. V. Rao, and P. O. M. Scokaert, “Constrained model predictive control: Stability and optimality,” Automatica, vol. 36, no. 6, pp. 789–814, June 2000.

    Article  MathSciNet  MATH  Google Scholar 

  16. L. Magni and R. Scattolini, “Stabilizing model predictive control of nonlinear continuous time systems,” Annual Reviews in Control, vol. 28, no. 1, pp. 1–11, June 2004.

    Article  MATH  Google Scholar 

  17. S. Koo, S. Kim, J. Suk, Y. Kim, and J. Shin, “Improvement of shipboard landing performance of fixed-wing UAV using model predictive control,” International Journal of Control, Automation, and Systems, vol. 16, no. 6, pp. 2697–2708, October 2018.

    Article  Google Scholar 

  18. P. Bumroongsri and S. Kheawhom, “Robust model predictive control with time-varying tubes,” International Journal of Control, Automation, and Systems, vol. 15, no. 4, pp. 1479–1484, August 2017.

    Article  MATH  Google Scholar 

  19. M. A. Mohammadkhani, F. Bayat, and A. A. Jalali, “Design of explicit model predictive control for constrained linear systems with disturbances,” International Journal of Control, Automation, and Systems, vol. 12, no. 2, pp. 294–301, April 2014.

    Article  Google Scholar 

  20. T. H. Kim and H. W. Lee, “Quasi-min-max outputfeedback model predictive control for LPV systems with input saturation,” International Journal of Control, Automation, and Systems, vol. 15, no. 3, pp. 1069–76, June 2017.

    Article  Google Scholar 

  21. Y. Gao and L. N. Sun “Explicit solution of min-max model predictive control for uncertain systems,” IET Control Theory and Applications, vol. 10, no. 4, pp. 461–468, January 2016.

    Article  MathSciNet  Google Scholar 

  22. R. J. McNab and T. C. Tsao, “Receding time horizon linear quadratic optimal control for multi-Axis contour tracking motion control,” ASME Journal of Dynamic Systems, Measurement, and Control, vol. 122, pp. 375–381, June 2000.

    Article  Google Scholar 

  23. A. El Khalick and N. Uchiyama, “Discrete-time model predictive contour control for biaxial feed drive systems and experimental verification,” Mechatronics, vol. 21, no. 6, pp. 918–926, September 2011.

    Article  Google Scholar 

  24. L. Tang and R. G. Landers, “Predictive contour control with adaptive feed rate,” IEEE/ASME Transactions on Mechatronics, vol. 17, no. 4, pp. 669–679, August 2012.

    Article  Google Scholar 

  25. W. Lee, C. Y. Lee, Y. H. Jeong, B. K. Min, “Friction compensation controller for load varying machine tool feed drive,” International Journal of Machine Tools and Manufacture, vol. 96, pp. 47–54, September 2015.

    Article  Google Scholar 

  26. Y. Gao, Y. Zhang and K. T. Chong, “Min-max model predictive control for biaxial feed drive system,” Proc. 29th Chin. Control Decis. Conf., pp. 1948–9447, 2017.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yu Gao.

Additional information

Publisher’s Note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Recommended by Associate Editor Yonghao Gui under the direction of Editor Jay H. Lee.

Yu Gao received his Ph.D. degree in electronics engineering from Chonbuk National University, Korea, in 2012. He is a lecturer in the School of Mechanical and Electrical Engineering, Soochow University. His research interests include model predictive control, optimal control, and robust control.

Jun Huang was born in Anhui Province, China, in 1984. He obtained his M.S. degree in mathematics from East China Normal University in 2008 and his Ph.D. degree in automation from Shanghai Jiao Tong University in 2012. He is now an associate professor in the School of Mechanical and Electrical Engineering, Soochow University. His current research interests include uncertain control systems, interval observer design, consensus of multi-agent.

Liang Chen received his Ph.D. degree in control engineering from a joint Ph.D. program at Zhejiang University & TU Berlin in 2009. He is now an Associate Professor and the head of Department of Automation Engineering at the School of Mechanical and Electric Engineering, Soochow University. His research interests include intelligent robots and deep learning based intelligent control.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gao, Y., Huang, J. & Chen, L. Constrained Model Predictive Contour Error Control for Feed Drive Systems with Uncertainties. Int. J. Control Autom. Syst. 19, 209–220 (2021). https://doi.org/10.1007/s12555-019-0915-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12555-019-0915-6

Keywords

Navigation