Skip to main content

Advertisement

Log in

Fe2O3/CaO-Al2O3 multifunctional catalyst for hydrogen production by sorption-enhanced chemical looping reforming of ethanol

  • Original Article
  • Published:
Biomass Conversion and Biorefinery Aims and scope Submit manuscript

Abstract

Sorption-enhanced chemical looping reforming of ethanol for hydrogen production was investigated using Fe2O3 as oxygen carrier and modified CaO-based Al2O3 as CO2 sorbent. Combined Fe2O3/CaO-Al2O3 multifunctional catalysts were demonstrated and prepared by different methods including sol-gel, mechanical mixing, and impregnation at different Fe contents (5, 10, and 15 wt%). The results showed that the multifunctional catalyst prepared by impregnation method with 5 wt% Fe loading provided the highest H2 purity of 70% in the pre-breakthrough period which lasted for 60 min at 600 °C. This was attributed to the preserving of Ca12Al14O33 inert support in the structure during the preparation as shown by XRD results, leading to higher surface area as determined by N2 physisorption and to prevention of particle agglomeration as evidenced by SEM-EDX. Although the H2 production was inhibited by the presence of Ca2Fe2O5 phase, a stable performance was found for at least 5 repeated cycles both for sorption capacity and oxygen carrier. The ease of decarbonation was also observed with this material as confirmed by DSC-TGA analysis. This highlighted the mutual advantages of Fe in CaO sorption stability and Ca in Fe oxygen carrier stability which could offset their intrinsic weak robustness.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. Hosseini SE, Wahid MA (2016) Hydrogen production from renewable and sustainable energy resources: promising green energy carrier for clean development. Renew Sust Energ Rev 57:850–866

    Google Scholar 

  2. Sui M, Li G-y, Guan Y-l, Li C-m, Zhou R-q, Zarnegar A-M (2020) Hydrogen and syngas production from steam gasification of biomass using cement as catalyst. Biomass Convers Bioref 10(1):119–124

    Google Scholar 

  3. Baykara SZ (2018) Hydrogen: a brief overview on its sources, production and environmental impact. Int J Hydrog Energy 43(23):10605–10614

    Google Scholar 

  4. Rangel CJ, Hernández MA, Mosquera JD, Castro Y, Cabeza IO, Acevedo PA (2020) Hydrogen production by dark fermentation process from pig manure, cocoa mucilage, and coffee mucilage. Biomass Convers Bioref 1–10

  5. Mechery J, Thomas DM, Kumar CP, Joseph L, Sylas V (2019) Biohydrogen production from acidic and alkaline hydrolysates of paddy straw using locally isolated facultative bacteria through dark fermentation. Biomass Convers Bioref 1–10

  6. Müller S, Stidl M, Pröll T, Rauch R, Hofbauer H (2011) Hydrogen from biomass: large-scale hydrogen production based on a dual fluidized bed steam gasification system. Biomass Convers Bioref 1(1):55–61

    Google Scholar 

  7. Carotenuto G, Tesser R, Di Serio M, Santacesaria E (2013) Bioethanol as feedstock for chemicals such as acetaldehyde, ethyl acetate and pure hydrogen. Biomass Convers Bioref 3(1):55–67

    Google Scholar 

  8. Dalena F, Senatore A, Iulianelli A, Di Paola L, Basile M, Basile A (2019) Ethanol from biomass: future and perspectives. In: Ethanol. Elsevier, pp. 25–59

  9. Sharma YC, Kumar A, Prasad R, Upadhyay SN (2017) Ethanol steam reforming for hydrogen production: latest and effective catalyst modification strategies to minimize carbonaceous deactivation. Renew Sust Energ Rev 74:89–103

    Google Scholar 

  10. Zheng Z, Sun C, Dai R, Wang S, Wu X, An X, Wu Z, Xie X (2017) Ethanol steam reforming on Ni-based catalysts: effect of Cu and Fe addition on the catalytic activity and resistance to deactivation. Energy Fuel 31(3):3091–3100

    Google Scholar 

  11. Abdelkader A, Daly H, Saih Y, Morgan K, Mohamed M, Halawy S, Hardacre C (2013) Steam reforming of ethanol over Co3O4-Fe2O3 mixed oxides. Int J Hydrog Energy 38(20):8263–8275

    Google Scholar 

  12. Dan M, Mihet M, Tasnadi-Asztalos Z, Imre-Lucaci A, Katona G, Lazar MD (2015) Hydrogen production by ethanol steam reforming on nickel catalysts: effect of support modification by CeO2 and La2O3. Fuel 147:260–268

    Google Scholar 

  13. Rydén M, Ramos P (2012) H2 production with CO2 capture by sorption enhanced chemical-looping reforming using NiO as oxygen carrier and CaO as CO2 sorbent. Fuel Process Technol 96:27–36

    Google Scholar 

  14. Dou B, Zhang H, Cui G, Wang Z, Jiang B, Wang K, Chen H, Xu Y (2018) Hydrogen production by sorption-enhanced chemical looping steam reforming of ethanol in an alternating fixed-bed reactor: sorbent to catalyst ratio dependencies. Energy Convers Manag 155:243–252

    Google Scholar 

  15. Nimmas T, Jamrunroj P, Wongsakulphasatch S, Kiatkittipong W, Laosiripojana N, Gong J, Assabumrungrat S (2019) Influence of CaO precursor on CO2 capture performance and sorption-enhanced steam ethanol reforming. Int J Hydrog Energy 44(37):20649–20662

    Google Scholar 

  16. Saupsor J, Kasempremchit N, Bumroongsakulsawat P, Kim-Lohsoontorn P, Wongsakulphasatch S, Kiatkittipong W, Laosiripojana N, Gong J, Assabumrungrat S (2019) Performance comparison among different multifunctional reactors operated under energy self-sufficiency for sustainable hydrogen production from ethanol. Int J Hydrog Energy

  17. Udomchoke T, Wongsakulphasatch S, Kiatkittipong W, Arpornwichanop A, Khaodee W, Powell J, Gong J, Assabumrungrat S (2016) Performance evaluation of sorption enhanced chemical-looping reforming for hydrogen production from biomass with modification of catalyst and sorbent regeneration. Chem Eng J 303:338–347

    Google Scholar 

  18. Yahom A, Powell J, Pavarajarn V, Onbhuddha P, Charojrochkul S, Assabumrungrat S (2014) Simulation and thermodynamic analysis of chemical looping reforming and CO2 enhanced chemical looping reforming. Chem Eng Res Des 92(11):2575–2583

    Google Scholar 

  19. Xu P, Zhou Z, Zhao C, Cheng Z (2014) Ni/CaO-Al2O3 bifunctional catalysts for sorption-enhanced steam methane reforming. AICHE J 60(10):3547–3556

    Google Scholar 

  20. Phromprasit J, Powell J, Assabumrungrat S (2016) Metals (Mg, Sr and Al) modified CaO based sorbent for CO2 sorption/desorption stability in fixed bed reactor for high temperature application. Chem Eng J 284:1212–1223

    Google Scholar 

  21. Pecharaumporn P, Wongsakulphasatch S, Glinrun T, Maneedaeng A, Hassan Z, Assabumrungrat S (2019) Synthetic CaO-based sorbent for high-temperature CO2 capture in sorption-enhanced hydrogen production. Int J Hydrog Energy 44(37):20663–20677

    Google Scholar 

  22. Protasova L, Snijkers F (2016) Recent developments in oxygen carrier materials for hydrogen production via chemical looping processes. Fuel 181:75–93

    Google Scholar 

  23. Tang M, Xu L, Fan M (2015) Progress in oxygen carrier development of methane-based chemical-looping reforming: a review. Appl Energy 151:143–156

    Google Scholar 

  24. Yu Z, Yang Y, Yang S, Zhang Q, Zhao J, Fang Y, Hao X, Guan G (2019) Iron-based oxygen carriers in chemical looping conversions: a review. Carbon Resour Convers 2(1):23–34

    Google Scholar 

  25. Qin W, Wang J, Luo L, Liu L, Xiao X, Zheng Z, Sun S, Hu X, Dong C (2018) Chemical looping reforming of ethanol-containing organic wastewater for high ratio H2/CO syngas with iron-based oxygen carrier. Int J Hydrog Energy 43(29):12985–12998

    Google Scholar 

  26. Gu H, Lang S, Song G, Zhang S, Niu M, Liu W, Shen L (2019) Enhanced chemical looping hydrogen production based on biomass ash-promoted iron ore oxygen carrier. Chem Eng J 360:260–270

    Google Scholar 

  27. Wei G, He F, Huang Z, Zhao K, Zheng A, Li H (2014) Chemical-looping reforming of methane using iron based oxygen carrier modified with low content nickel. Chin J Chem 32(12):1271–1280

    Google Scholar 

  28. Hafizi A, Rahimpour M, Hassanajili S (2015) Calcium promoted Fe/Al2O3 oxygen carrier for hydrogen production via cyclic chemical looping steam methane reforming process. Int J Hydrog Energy 40(46):16159–16168

    Google Scholar 

  29. Forutan H, Karimi E, Hafizi A, Rahimpour M, Keshavarz P (2015) Expert representation chemical looping reforming: a comparative study of Fe, Mn, co and cu as oxygen carriers supported on Al2O3. J Ind Eng Chem 21:900–911

    Google Scholar 

  30. Yüzbasi NS, Kierzkowska A, Müller C (2017) Development of Fe2O3-based, Al2O3-stabilized oxygen carriers using sol-gel technique for H2 production via chemical looping. Energy Procedia 114:436–445

    Google Scholar 

  31. Hafizi A, Rahimpour M, Hassanajili S (2016) High purity hydrogen production via sorption enhanced chemical looping reforming: application of 22Fe2O3/MgAl2O4 and 22Fe2O3/Al2O3 as oxygen carriers and cerium promoted CaO as CO2 sorbent. Appl Energy 169:629–641

    Google Scholar 

  32. Bohn CD, Muller CR, Cleeton JP, Hayhurst AN, Davidson JF, Scott SA, Dennis JS (2008) Production of very pure hydrogen with simultaneous capture of carbon dioxide using the redox reactions of iron oxides in packed beds. Ind Eng Chem Res 47(20):7623–7630

    Google Scholar 

  33. Campo R, Durán P, Plou J, Herguido J, Peña J (2013) Combined production and purification of hydrogen from methanol using steam iron process in fixed bed reactor. J Power Sources 242:520–526

    Google Scholar 

  34. Cho WC, Kim CG, Jeong SU, Park CS, Kang KS, Lee DY, Kim SD (2015) Activation and reactivity of iron oxides as oxygen carriers for hydrogen production by chemical looping. Ind Eng Chem Res 54(12):3091–3100

    Google Scholar 

  35. Hormilleja E, Durán P, Plou J, Herguido J, Peña J (2014) Hydrogen from ethanol by steam iron process in fixed bed reactor. Int J Hydrog Energy 39(10):5267–5273

    Google Scholar 

  36. Nestl S, Voitic G, Lammer M, Marius B, Wagner J, Hacker V (2015) The production of pure pressurised hydrogen by the reformer-steam iron process in a fixed bed reactor system. J Power Sources 280:57–65

    Google Scholar 

  37. Zamboni I, Courson C, Kiennemann A (2011) Synthesis of Fe/CaO active sorbent for CO2 absorption and tars removal in biomass gasification. Catal Today 176(1):197–201

    Google Scholar 

  38. Krasnowski M, Grabias A, Kulik T (2006) Phase transformations during mechanical alloying of Fe-50% Al and subsequent heating of the milling product. J Alloys Compd 424(1–2):119–127

    Google Scholar 

  39. Sun X, Li J, Huang X, Sun C (2012) Recent advances in iron-catalyzed C-H bond activation reactions. Curr Inorg Chem 2(1):64–85 Breault RW (2018)

    Google Scholar 

  40. Handbook of Chemical Looping Technology. Wiley

  41. Senin A, Kuznetsova O, Lykasov A (2006) Thermodynamic characteristic calculations for oxide melts by complete thermodynamic modeling. Russ J Phys Chem 80(11):1773–1775

    Google Scholar 

  42. Jha A, Jeong D-W, Jang W-J, Lee Y-L, Roh H-S (2015) Hydrogen production from water-gas shift reaction over Ni-Cu-CeO2 oxide catalyst: the effect of preparation methods. Int J Hydrog Energy 40(30):9209–9216

    Google Scholar 

  43. Bian L, Wang W, Xia R, Li Z (2016) Ni-based catalyst derived from Ni/Al hydrotalcite-like compounds by the urea hydrolysis method for CO methanation. RSC Adv 6(1):677–686

    Google Scholar 

  44. Vedyagin AA, Mishakov I, Tsyrulnikov P (2016) The features of the CO disproportionation reaction over iron-containing catalysts prepared by different methods. React Kinet Mech Catal 117(1):35–46

    Google Scholar 

  45. Nogueira FGE, Assaf PG, Carvalho HW, Assaf EM (2014) Catalytic steam reforming of acetic acid as a model compound of bio-oil. Appl Catal B Environ 160:188–199

    Google Scholar 

  46. Zhu X, Zhang M, Li K, Wei Y, Zheng Y, Hu J, Wang H (2018) Chemical-looping water splitting over ceria-modified iron oxide: performance evolution and element migration during redox cycling. Chem Eng Sci 179:92–103

    Google Scholar 

Download references

Acknowledgments

The financial support for this research was granted by the National Natural Science Foundation of China and the National Research Council of Thailand, the Thailand Research Fund (TRF) and Chulalongkorn University through the Royal Golden Jubilee PhD Program (Grant No. PHD/0041/2558), and the National Science and Technology Development Agency (NSTDA) through the “Research Chair Grant”.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Suwimol Wongsakulphasatch.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Saupsor, J., Wongsakulphasatch, S., Kim-Lohsoontorn, P. et al. Fe2O3/CaO-Al2O3 multifunctional catalyst for hydrogen production by sorption-enhanced chemical looping reforming of ethanol. Biomass Conv. Bioref. 13, 8651–8668 (2023). https://doi.org/10.1007/s13399-020-00947-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13399-020-00947-z

Keywords

Navigation