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Wide-band high dynamic range variable passive intermodulation generator using fabric-over-foam gasket

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Abstract

Accurate measurement of Radio Frequency (RF) component’s passive intermodulation (PIM) and systematic evaluation of PIM’s effect on mobile communication require flexible PIM generator. This work presents a wide-band high dynamic-range PIM generator using a fabric-over-foam (also known as RF Interference Shielding Gasket) as superstrate of low-PIM microstrip line (MS-line). An air gap of 1 mm introduced between the foam and the MS-line to ensure long-term repeatability by avoiding the nonlinearity that can be generated by the metal-to-metal contact. To make the PIM generator adjustable, the foam moved transversely over the MS-line. The size of the gasket selected in such a way that it slightly changes the S-parameters of the MS-line. Due to the variation of the exposure area of the foam (which is an electromagnetic magnetic material) to the electromagnetic (EM) field generated by the MS-line; the PIM level of the MS-line changes with the foam’s location. The minimum PIM level of the proposed generator determined by the PIM level of the MS-line, which is no more than -125dBm @2×43dBm. However, the maximum PIM level can be as high as -48dBm @2×43dBm, achieved by placing a gasket piece on the top of the MS-line. The proposed generator verified from 700MHz to 2.7GHz and all of the measurement results show its feasibility. Moreover, presented PIM generator can be used a single-port or two-port calibration device.

Introduction

Growing number of users, introduction of new devices, and antenna sharing schemes, increase the possibility of passive intermodulation (PIM) interference in mobile communication system. PIM has been a severe problem for service providers and telecom equipment vendors. PIM measurement helps the designers and engineers to choose the desired components, i.e. low PIM components for their communication set-up. Besides, PIM measurement can also help engineers to evaluate system performance, especially for the case that multiple potential PIM sources present their effect concurrently.

The main problem during the process of establishing of a PIM measurement setup is itself vulnerability to the intermodulation generation. This type of intermodulation commonly known as system noise floor (NF) or residual PIM. This NF may make the obtained measurement results be erroneous or has large fluctuation due to poor signal-to-noise ratio. Due to this reason, it is quite possible that a good DUT will regard as a bad one, and vice-versa. This will harm the vendor’s reputation or increase the production cost. Thus, a wideband tunable PIM generator with a high dynamic range is in high demand.

PIM-generating patch antenna for PIM generation proposed in [1], while dual notched-ring PIM generator proposed by [2]. Ref. [3] developed a dual-port tunable IM3 generator using cascading coupling network and a Schottky diode. The narrow bandwidth issue of [3] solved in [4] by improving the circuit of the generator. However, this modification results into a reduced dynamic range around 20dB. A 50dB dynamic range programmable PIM3 generator has been developed in [5], using a partly Ni-coated disk. Three solutions to realize tunable PIM generator discussed in [6] and the maximum dynamic range achieved is 50dB (covering the 700MHz-2.6 GHz band). Most recently, a 80dB dynamic range generator is achieved by [7] with small operation frequency range.

The proposed PIM generator in this work takes advantage of the magnetic material’s nonlinearity. It covers the 700MHz-2.7 GHz band, i.e., 2G to 4G mobile communication. Totally speaking, its dynamic range is larger than 70dB. Moreover, the PIM levels generated are stable and repeatable. Table 1 illustrates the detailed comparison of the proposed generator with the preceding ones. Two-tones having 43dBm input power (i.e.,2×43dBm) used to obtain the measurement results presented in Table 1.

Section snippets

Working mechanism of the PIM generator

Top & side view of the basic design of the PIM generator shown in Fig. 1a and b, respectively. The main components of the PIM generator include a low PIM MS-line, a small bit of RF interference shielding gasket (or RFI gasket, shortly) and a linear actuator for hovering the gasket over the MS-line. RFI gasket, made from open-cell polyurethane foam and coated with Ni-Cu conductive fabric, is the main constituent of the PIM generator. It is possible to replace MS-line with a coplanar waveguide

Experimental set-up

The MS-line used in the experiment fabricated using a low PIM board (having εr=2.65). Ball screwdriver linear actuator-based structure developed for maneuvering gasket over the MS-line. This structure can hover gasket over the MS-line from l1 to l3 positions continuously. The acrylic fastens on the linear actuator adhere gasket by using a Teflon bolt. The technical diagram and dimensions of the MS-line and gasket presented in Fig. 1a and c, respectively; while, the experimental diagram for

Experimental results and discussion

Commercial PIM test systems used to test reflected-PIM (RFL-PIM) of the generator as standardized by [8]. PIM has tested for various bands as shown in Table 2. Two carrier tones f1 &f2 used to engender PIM3 signal (i.e. fPIM=2f1-f2). The schematic diagram of a PIM analyzer (for the measurement of RFL-PIM) presented in Fig. 2c, where signal generators i.e., SG1 & SG2 generate tones f1 &f2, respectively; power amplifiers PA1 and PA2, amplifies the signals generated by signal generators. In a 3 dB

Conclusion

This work presents a wide-band high dynamic range PIM generator. The achieved dynamic range is more than 70dB and the frequency band covers 600MHz to 2.7GHz. These specifications have advantage over the state-of-the-art PIM generators. It can use to improve PIM measurement performance as well as help with communication system evaluation. An RFI shielding gasket slid over a low-PIM MS-line used to realize the PIM generator.

Declaration of Competing Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Funding Source

This work was supported by the National Natural Science Foundation of China (NNSFC) [grant number U1832190].

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