Matrix systems of many types of cement-free refractory concretes (CFRC) have a certain content of highly dispersed components of silica composition, i.e., silica sols, SiO2 nanoparticles (in HCBS of different compositions), as well as fine silica (“microsilica” MS). The degree of their dispersion and hydration (lyophilic nature), determined by their specific surface, is considered. It is shown that the dispersion medium of HCBS containing SiO2 is a relatively concentrated silica sol. With respect to hydrophilic and colloidal chemical characteristics, SiO2 nanoparticles in HCBS with comparable dispersion are similar to ordinary silica sols. The advantage of SiO2 nanoparticles in HCBS compared with silica sols is that they are characterized by polydispersion (from 5 – 10 to 100 nm) and purer chemical composition. As a rule silica sols contain 0.2 – 0.4% Na2O. Compared to CFRC based on a silica binder the advantage of using HCBS as a ceramic concrete matrix system is that it contains all components in an optimum ratio, i.e., not only binders in the form of nanoparticles and a micro-filler (as an MS analog) in the form of particles 0.1 – 2.0 μm, but also polydispersed particles (1 – 100 μm) of corundum or high alumina composition.
Similar content being viewed by others
References
N. A. Shabanova, V. V. Popov, and P. D. Sarkisov, Nano-Dispersed Oxide Chemistry and Technology: Textbook [in Russian], Akademkniga, Moscow (2006).
N. A. Shabanova and P. D. Sarkisov, Bases of Nanodispersed Silica Sol-Gel Technology [in Russian], Akademkniga, Moscow (2004).
Yu. E. Pivinskii, “Nanodispersed silica and same aspects nanotechnologies in the field of silicate science. Part 1,” Refract. Ind. Ceram., 48(6), 408 – 419 (2007).
Yu. E. Pivinskii, “Nanodispersed silica and same aspects nanotechnologies in the field of silicate science. Part 2,” Refract. Ind. Ceram., 48(6), 435 – 443 (2007).
Yu. E. Pivinskii, “Nanodispersed silica and same aspects nanotechnologies in the field of silicate science. Part 3,” Refract. Ind. Ceram., 49(1), 38 – 49 (2008).
Yu. E. Pivinskii, “Nanodispersed silica and same aspects nanotechnologies in the field of silicate science. Part 4,” Refract. Ind. Ceram., 49(1), 67 – 77 (2008).
R. Ailer, Silica Chemistry [Russian translation], Mir, Moscow (1982).
S. Banerjee, Monolithic Refractories: a Comprehensive Handbook, The American Ceramic Society, World Scientific, Westerville, OH, USA (1998).
D. Park, “Cement-free refractory materials based on a colloidal silica binder,” Novye Ogneupory, No. 9, 36 – 39 (2005).
M. R. Ismael, R. Salomao, and V. C. Pandolfelli, “Optimization of the particle size distribution of colloidal silica containing refractory castables,” Interceram. Refractories Manual, 34 – 39 (2007).
M. R. Ismael, R. D. Anjos, R. Salomao, and V. C. Pandolfelli “Colloidal silica as a nanostructured binder for refractory castables,” Refract. App. News, 11(4), 16 – 20 (2006).
M. R. Ismael, P. Bonadia, and V. C. Pandolfelli, “Thermo-mechanical properties of colloidal silica containing refractory castables,” Refract. Appl. News, 15(1), 19 – 23 (2010).
Yu. E. Pivinskii, Ceramic Binders and Ceramic Concretes [in Russian] Metallurgiya, Moscow (1990).
Yu. E. Pivinskii, Ceramic and Refractory Materials: in 2 vol. [in Russian], Stroizdat, St Petersburg (2003).
Yu. E. Pivinskii, Rheology of Dispersed Systems. HCBS and Ceramic Concretes. Elements of Nano-technology in Silicate Materials Science: in 3 vol.[in Russian[, Politekhnika, St Petersburg (2012).
Yu. E. Pivinskii, “Cement-free refractory concretes. Part. 1. General Information. HCBS and ceramic concretes,” Novye Ogneupory, No. 9, 14 – 24 (2019).
Yu. E. Pivinskii, P. V. Dyakin, E. M. Grishpun, and A. M. Gorokhovskii, “Cement-Free Refractory Concretes. Part. 2. High-alumina and Corundum Ceramic Concretes,” Novye Ogneupory, No. 11, 39 – 48 (2019).
Yu. E. Pivinskii, “Half-century epoch of domestic quartz ceramics development. Part 1,” Refract. Ind. Ceram., 58(5), 344 – 350 (2017).
Yu. E. Pivinskii, P. V. Dyakin, A. M. Gorokhovskii, and L. V. Ostryakov, “Research in the field of preparing molded and unmolded refractories based on high-alumina HCBS. Part 10. Effect of firing temperature on properties of materials prepared based on mixed composition HCBS from fuzed bauxite-corundum, quartz glass, and reactive alumina,” Refract. Ind. Ceram., 58(2), 227 – 232 (2017).
Yu. E. Pivinskii, P. V. Dyakin, and A. Yu. Kolobov, “Research in the field of preparing molded and unmolded refractories based on high-alumina HCBS. Part 9. Preparation and properties of mixed HCBS composition: fuzed bauxite-corundum, quartz glass, reactive alumina. Dilatometric study of materials based on them,” Refract. Ind. Ceram., 58(1), 103 – 108 (2017).
Yu. E. Pivinskii, P. V. Dyakin, and A. Yu. Kolobov, “Research in the field of preparing molded and unmolded refractories based on high-alumina HCBS. Part 8. Effect of firing temperature on properties of materials based on mixed HCBS composition bauxite, quartz glass, and reactive alumina,” Refract. Ind. Ceram., 57(6), 637 – 644 (2017).
Yu. E. Pivinskii and P. V. Dyakin, “Research in the field of preparing molded and unmolded refractories based on high-alumina HCBS. Part 7. Sintering and secondary mullite formation of material based on composite-composition HCBS during thermal heating and isothermal heating,” Refract. Ind. Ceram., 57(5), 536 – 544 (2016).
I. Allenshtein, et al., Refractory Materials. Structure, Properties, Testing: Handbook [Russian translation] Intermet Inzhineering, Moscow (2010).
Yu. E. Pivinskii, Unmolded Refractories. in 2 vol. Vol. 1. General Questions of Technology [in Russian], Teploenergetik, Moscow (2003).
Yu. E. Pivinskii, “New generation of refractory concretes. Correlation of structure formation and strengthening,” Ogneupory, No. 3, 2 – 8 (1995).
H. Peng, J. Li, and Myhre, “Effect of micro-silica on the properties of corundum-mullite self-sintering ultralow cement refractories,” Elkem (Norway) advertisement (2010).
Yu. E. Pivinskii, “Highly concentrated ceramic binding suspensions (HCBS) and ceramic castables. Stages in research and development,” Refract. Ind. Ceram., 44(3), 152 – 163 (2003).
Yu. E. Pivinskii and E. I. Suzdal’tsev, Quartz Ceramics and Refractories. Part I. Theoretical Bases and Production Processes [in Russian], Teploenergetik, Moscow (2008).
Yu. E. Pivinskii and E. I. Suzdal’tsev, Quartz Ceramics and Refractories. Part II. Materials, Their Properties, and Fields of Application [in Russian], Teploenergetik, Moscow (2008).
Yu. E. Pivinskii, Quartz Ceramics, HCBS, and Ceramic Concretes. Creation History and Technology Development [in Russian], Politekhnika-Print, St Petersburg (2018).
Yu. E. Pivinskii, F. S. Kaplan, S. G. Semikova, and M. A. Trubitsyn, “Highly concentrated ceramic binding suspensions (HCBS). Colloidal component and binding properties,” Refract., 30(1), 76 – 81 (1989).
Yu. E. Pivinskii and M. A. Trubitsyn, “Highly concentrated ceramic binding suspensions (HCBS). Dispersion medium, stabilization, and binding properties,” Refract., 28(11), 635 – 640 (1987).
Yu. E. Pivinskii, “Highly concentrated ceramic binding suspensions (HCBS). Dispersion composition and porosity of casting,” Refract., 30(3), 214 – 219 (1989).
Yu. E. Pivinskii, Theoretical Aspects of Ceramic and Refractory Technology: Coll. Works, Vol. 1 [in Russian], Storizdat SpB, St. Petersburg (2003).
J. Schnieder, R. Telle, and T. Tonnesen, “Effect of additions on thermomechanical properties of refractory concretes based on a sol-gel binder,” Ogneupory Tekhn. Keram., No. 1/2, 85 – 89 (2013).
M. Ishikawa, “Refractory castables,” Taikabutsu Overseas, 19(3), 7 – 13 (1999).
Yu. E. Pivinskii and D. A. Dobrodon, “Preparation and properties of high-alumina suspensions in the bauxite-quartz glass system,” Novye Ogneupory, No. 5, 19 – 26 (2002).
Yu. E. Pivinskii and P. V. Dyakin, “Efficiency of adding very fine silica in high-alumina and corundum ceramic technology. Part 1,” Refract. Ind. Ceram., 50(1), 43 – 48 (2009).
Yu. E. Pivinskii and P. V. Dyakin, “Efficiency of adding very fine silica in high-alumina and corundum ceramic technology. Part 2,” Refract. Ind. Ceram., 50(2), 121 – 126 (2009).
Yu. E. Pivinskii, V. A, Vezv, and P. L. Mityakin, “Basic principles of preparing quartz sand highly concentrated binder suspensions,” Ogneupory, No. 3, 45 – 51 (1979).
Yu. E. Pivinskii, “Study of rheological and binder properties of quartz sand aqueous suspensions,” Ogneupory, No. 6, 39 – 45 (1980).
G. S. Khodakov, Physics of Milling: Monograph [in Russian] Glav. Redakts. Fiz.-Mat. Lit, Nauka, Moscow (1972).
A. P. Luz, M. A. J. Braulio, and V. C. Pandolfelli, Refractory Castable Engineering, Goller Verlag GmbH, Baden-Baden, Germany (2015).
Yu. E. Pivinskii and P. V. Dyakin, “Preparation and properties of corundum HCBS and ceramic concretes. Part 3. Casting and volume constancy of ceramic concretes,” Refract. Ind. Ceram., 51(1), 88 – 94 (2010).
Author information
Authors and Affiliations
Corresponding author
Additional information
Parts 1 and 2 of the article published in Novye Ogneupory Nos. 9 and 11 (2019).
Translated from Novye Ogneupory, No. 1, pp. 28 – 38, January, 2020.
Rights and permissions
About this article
Cite this article
Pivinskii, Y.E. Cement-Free Refractory Concretes. Part 3. Very Fine Forms of Silica as Effective Refractory Concrete Components. Refract Ind Ceram 61, 31–39 (2020). https://doi.org/10.1007/s11148-020-00427-x
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11148-020-00427-x