Skip to main content
Log in

Analysis of the effect of modifying the thickness of a damaged and repaired plate by composite patch on the J-Integral; effect of bonding defects

  • Review
  • Published:
Journal of the Brazilian Society of Mechanical Sciences and Engineering Aims and scope Submit manuscript

Abstract

The composite patch bonding technique in the damaged area has demonstrated its effectiveness in reducing stresses at the stress concentration zones and has ensured a long service life of the repaired structure. The search for a suitable adhesive and patch for good load transfer has led researchers to develop, by mechanical tests, analytical or numerical methods, ideas about the shape, nature, stacking sequence type of adhesive for a better combination of patch and adhesive. Our work fits into this context; the aim is to provide a method to reduce the stresses on the plate by protecting the adhesive against the effect of aging, which significantly affects the mechanical properties of the adhesive and the composite patch. Several factors have been highlighted namely, the effect of the composite stacking sequence, modification of the thickness of the plate, the presence of bonding defects in different positions. The analysis of the J-Integral and the stresses in the adhesive and the patch shows clearly that their values depend strongly on these different parameters. However, the modification made to the plate has no effect on the stress concentration.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4 
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19

Similar content being viewed by others

References

  1. Erdogan F, Ratwani M (1971) Stress distribution in bonded joints. J Compos Mater 5:378–393

    Article  Google Scholar 

  2. da Costa Mattos HS, Monteiro AH, Palazzetti R (2012) Failure analysis of adhesively bonded joints in composite materials. J Mater Des 33:242–247

    Article  Google Scholar 

  3. Madani K, Touzain S, Feaugas X, Cohendouz S, Ratwani M (2010) Experimental and numerical study of repair techniques for panels with geometrical discontinuities. Comput Mater Sci 48(1):83–93. https://doi.org/10.1016/j.commatsci.2009.12.005

    Article  Google Scholar 

  4. Pradhan SS et al (2020) Experimental study on mechanical performance of cracked aluminium alloy repaired with composite patch. Mater Today Proc 26(22020):2676–2680

    Article  Google Scholar 

  5. Dehuri B, Pradhan SS (2020) Correlations between hardness and tensile strength of cracked aluminium plates repaired with composite patch. Mater Today Proc 21(22020):1335–1339

    Article  Google Scholar 

  6. Abdullah Maleki and al (2019) The fatigue failure study of repaired aluminum plates by composite patch using Acoustic Emission. Eng Fract Mech 2101:300–311

    Google Scholar 

  7. Akbarpour S, Hallström S (2019) Reinforcement around holes in composite materials by use of patched metal inserts. Compos Struct 2251:111084

    Article  Google Scholar 

  8. Bhatia GS, Arockiarajan A (2019) Fatigue studies on patch repaired carbon/epoxy woven composites. Compos Part B Eng 17515:107121

    Article  Google Scholar 

  9. Kwon YW, Hall BL (2015) Analyses of cracks in thick stiffened plates repaired with single sided composite patch. Compos Struct 119:727–737

    Article  Google Scholar 

  10. Kim HS, Cho M, Lee J, Deheeger A, Mathias J-D (2010) Three dimensional stress analysis of a composite patch using stress functions. Int J Mech Sci 52:1646–1659

    Article  Google Scholar 

  11. Madani K, Touzain S, Feaugas X, Benguediab M, Ratwani M (2009) Stress distribution in a 2024–T3 aluminum plate with a circular notch, repaired by a graphite/epoxy composite patch. Int J Adhes Adhes 29:225–233

    Article  Google Scholar 

  12. Jiang H, Ren Y, Liu Z (2019) Numerical prediction for effects of fiber orientation on perforation resistance behaviors of patch-repaired composite panel subjected to projectile impact. Thin-Walled Struct 144:106325

    Article  Google Scholar 

  13. Makwana A, Shaikh AA, Bakare AK, Saikrishna C (2018) 3D numerical investigation of aluminum 2024–T3 plate repaired with asymmetric and symmetric composite patch. Mater Today Proc 5(11):23638–23647

    Article  Google Scholar 

  14. Aabid A, Hrairi M, Ali JSM (2020) Optimization of composite patch repair for center-cracked rectangular plate using design of experiments method. Mater Today Proc 27(Part 2):1713–1719

    Article  Google Scholar 

  15. Volkersen O (1938) The rivet load distribution in lap-joints with members of constant thickness subjected to tension. Luftfahrtforschung 15:41–47

    Google Scholar 

  16. Adams RD (ed) (2005) Adhesive Bonding: Science Technology And Applications. Woodhead Publishing Limited, Cambridge

    Google Scholar 

  17. Hart-Smith (1974) Analysis and design of advanced composite bonded joints. NASA contract report NASA TR-11234, McDonnell Douglas Corporation, California

  18. Naboulsi S, Mall S (1996) Modeling of a cracked metallic structure with bonded composite patch using the three layer technique. Compos Struct 35:295–308

    Article  Google Scholar 

  19. Jokinen J, Wallin M, Saarela O (2015) Applicability of VCCT in mode I loading of yielding adhesively bonded joints—a case study. Int J Adhes Adhes 62:85–91

    Article  Google Scholar 

  20. Tian R, Wen L, Wang L (2019) Three-dimensional improved XFEM(IXFEM) for static crack problems. Comput Methods Appl Mech Eng 343:339–367

    Article  MathSciNet  Google Scholar 

  21. Bellali MA, Mokhtari M, Benzaama H, Hamida F, Serier B, Madani K (2020) Using CZM and XFEM to predict the damage to aluminum notched plates reinforced with a composite patch. J Mech Mater Struct 15:185–201

    Article  MathSciNet  Google Scholar 

  22. Truong V-H, Kwak B-S, Roy R, Kweon J-H (2019) Cohesive zone method for failure analysis of scarf patch-repaired composite laminates under bending load. Compos Struct 222:110895

    Article  Google Scholar 

  23. Mokhtari M, Madani K, Belhouari M, Touzain S, Feaugas X, Ratwani M (2013) Effects of composite adherend properties on stresses in double lap bonded joints. Mater Des 44:633–639

    Article  Google Scholar 

  24. Kaci DA, Madani K, Mokhtari M, Feaugas X, Touzain S (2017) Impact of composite patch on the J-Integral in adhesive layer for repaired aluminum plate. Adv Aircr Spacecr Sci 4(6):679–699

    Google Scholar 

  25. Horn B, Neumayer J, Drechsler K (2018) Influence of patch length and thickness on strength and stiffness of patched laminates. J Compos Mater 52(16):2199–2212

    Article  Google Scholar 

  26. Rezgani L, Madani K, Mokhtari M, Feaugas X, Cohendoz S et al (2018) Hygrothermal ageing effect of ADEKIT A140 adhesive on the J-Integral of a plate repaired by composite patch. J Adhes Sci Technol 32(13):1393–1409

    Article  Google Scholar 

  27. Rezgani L, Madani K, Feaugas X, Touzain S, Cohendoz S et al (2016) Influence of water ingress onto the crack propagation rate in a AA2024-T3 plate repaired by a carbon/epoxy patch. Aerosp Sci Technol 55:359–365

    Article  Google Scholar 

  28. Shih CF, Moran B, Nakamura T (1986) Energy release rate along a three dimensional crack front in a thermally stressed body. Int J Fract 30:79–102

    Google Scholar 

  29. CADEC version 20.04.99. Copyright (1998) Ever J. Barbero. https://www.cemr.wvu.edu

  30. ABAQUS/CAE Ver 6.14 (2015) User’s manual. Hibbitt, Karlsson & Sorensen, Inc.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to K. Madani.

Additional information

Technical Editor: João Marciano Laredo dos Reis.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kaddouri, N., Madani, K., Rezgani, L. et al. Analysis of the effect of modifying the thickness of a damaged and repaired plate by composite patch on the J-Integral; effect of bonding defects. J Braz. Soc. Mech. Sci. Eng. 42, 426 (2020). https://doi.org/10.1007/s40430-020-02515-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s40430-020-02515-y

Keywords

Navigation