Abstract
Ceramic matrix composites based on cubic boron nitride with a TaC binder phase are sintered under conditions of high pressure and high temperature. The sintering is carried out in a high-pressure apparatus of the toroid type in the temperature range of 1450–2450°C. It is shown that a chemical reaction between components of the mixture with the formation of TaB2 takes place at a sintering temperature above 2150°C. The microhardness of the composites increases with an increase in the sintering temperature and reaches a maximum value (34 GPa) at 2150°C. The composites show high resistance to mechanochemical wear when used for high-speed machining of nickel-based alloy Inconel 718.
Similar content being viewed by others
REFERENCES
Wentorf, R.H., DeVries, R.C., and Bundy, F.P., Sintered superhard materials, Science, 1980, vol. 208, no. 4446, pp. 873–880.
Chiou, S.-Y., Ou, S.-F., Jang, Y.-G., and Ou, K.-L., Research on CBN/TiC composites. Part 1: Effects of the cBN content and sintering process on the hardness and transverse rupture strength, Ceram. Int., 2013, vol. 39, no. 6, pp. 7205–7210.
Barry, J. and Byrne, G., Cutting tool wear in the machining of hardened steels, Wear, 2001, vol. 247, no. 2, pp. 139–151.
ISO 1832:2017: Indexable Inserts for Cutting Tools—Designation, Geneva: Int. Stand. Org., 2017.
Bezhenar, N.P., Bozhko, S.A., Garbuz, T.A., Belyavina, N.N., and Markiv, V.Ya., Special features of the crystal structure of titanium diboride that forms in superhard composites of the cBN–Al–TiB2 system, J. Superhard Mater., 2008, vol. 30, no. 3, pp. 212–214.
Benko, E., Stanislaw, J.S., Królicka, B., Wyczesany, A., and Barr, T.L., cBN–TiN, cBN–TiC composites: chemical equilibria, microstructure and hardness mechanical investigations, Diamond Relat. Mater., 1999, vol. 8, no. 10, pp. 1838–1846.
Czan, A., Sajgalik, M., Holubjak, J., Zauskova, L., Czanova, T., and Martikan, P., Identification of temperatures in cutting zone when dry machining of nickel alloy Inconel 718, Procedia Manuf., 2017, vol. 14, pp. 66–75.
Farhat, Z.N., Wear mechanism of CBN cutting tool during high-speed machining of mold steel, Mater. Sci. Eng., A, 2003, vol. 361, nos. 1–2, pp. 100–110.
Saketi, S., Sveen, S., Gunnarsson, S., M’Saoubi, R., and Olsson, M., Wear of a high cBN content PCBN cutting tool during hard milling of powder metallurgy cold work tool steels, Wear, 2015, vols. 332–333, pp. 752–761.
Zimmermann, M., Lahres, M., Viens, D.V., and Laube, B.L., Investigations of the wear of cubic boron nitride cutting tools using Auger electron spectroscopy and X-ray analysis by EPMA, Wear, 1997, vol. 209, nos. 1–2, pp. 241–246.
Arsecularatne, J.A., Zhang, L.C., and Montross, C., Wear and tool life of tungsten carbide, PCBN and PCD cutting tools, Int. J. Mach. Tools Manuf., 2006, vol. 46, no. 5, pp. 482–491.
Sugihara, T., Tanaka, H., and Enomoto, T., Development of novel cBN cutting tool for high speed machining of Inconel 718 focusing on coolant behaviors, Procedia Manuf., 2017, vol. 10, pp. 436–442.
Hooper, R.M., Shakib, J.I., and Brookes, C.A., Microstructure and wear of TiC-cubic BN tools, Mater. Sci. Eng., A, 1988, vols. 105–106, pp. 429–433.
Klimczyk, P., Benko, E., Lawniczak-Jablonska, K., Piskorska, E., Heinonen, M., Ormaniec, A., Gorczynska-Zawislan, W., and Urbanovich, V.S., Cubic boron nitride—Ti/TiN composites: hardness and phase equilibrium as function of temperature, J. Alloys Compd., 2004, vol. 382, nos. 1–2, pp. 195–205.
Rong, X.-Z.Z., Tsurumi, T., Fukunaga, O., and Yano, T., High-pressure sintering of cBN–TiN–Al composite for cutting tool application, Diamond Relat. Mater., 2002, vol. 11, no. 2, pp. 280–286.
Turkevych, D.V., Bushlya, V., Ståhl, J.-E., Petrusha, I.A., Belyavina, N.N., and Turkevich, V.Z., HP-HT sintering, microstructure, and properties of B6O- and TiC-containing composites based on cBN, J. Superhard Mater., 2015, vol. 37, no. 3, pp. 143–154.
Benko, E., Barr, T.L., Bernasik, A., Hardcastle, S., Hoppe, E., Bielańskad, E., and Klimczyk, P., Experimental and calculated phase equlibria in the cubic BN–Ta–C system, Ceram. Int., 2004, vol. 30, no. 1, pp. 31–40.
Basic research methods, software, and information databases. http://www.x-ray.univ.kiev.ua/index.files/Page513.htm.
Shaw, A.H., Physical properties of various conductive diborides and their binaries, PhD Thesis, Ames, IA: Iowa State Univ., 2015.
Funding
This study was performed within the Flintstone2020 project of the European Union’s Horizon 2020 Research and Innovation Program (grant no. 689279) and the Visby Scholarship from the Swedish Institute (grant no. 25946/2018).
Author information
Authors and Affiliations
Corresponding authors
Additional information
Translated by O. Kadkin
About this article
Cite this article
Slipchenko, K.V., Stratiichuk, D.A., Turkevich, V.Z. et al. Sintering of cBN Based Materials with a TaC Binder for Cutting Tool Application. J. Superhard Mater. 42, 51–57 (2020). https://doi.org/10.3103/S1063457620020112
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1063457620020112