Introduction

Tomatoes are one of the most popular vegetables in the world. These annual, self-pollinating plants belong to the Solanaceae family. Shortly after the discovery of America, tomatoes were brought to Europe and grown all over the world (Terzopoulos and Bebeli 2010). Today, they are eaten fresh as well as in processed forms such as ketchup, pastes, and sauces. Tomatoes contain many bioactive compounds, and their chemical composition includes vitamins C and E, carotenoids, chlorophyll, lycopene, organic acids, flavonoids, and phenols, which have pro-health effects such as reducing the incidence of heart disease (Asensio et al. 2019; Mahieddine et al. 2018). One of the most popular varieties of tomatoes is cherry tomatoes, which are aromatic, red-colored, and round-shaped with a hard texture and small size (Madureira et al. 2019), and known worldwide for their nutritional value and taste (Lin et al. 2019).

Tomatoes are easily contaminated by microbes which use them as raw material, and together with peppers, these have been identified as a potential carrier of foodborne pathogens. Between 1998 and 2016, as many as 8857 diseases were reported associated with the consumption of these vegetables in the USA. These were identified to be caused by Salmonella sp., Shigella sp., Listeria monocytogenes, Campylobacter jejuni, Staphylococcus aureus, Clostridium perfringens, and Bacillus cereus (Cabrera-Díaz et al. 2018). A study by Zhou et al. confirmed that microbiological contamination of tomatoes can occur at any stage of production and processing. The most common cause of contamination is the impure irrigation water, contaminated pesticide solutions, or contaminated machinery and water used for fruit washing during the stage of packaging (Zhou et al. 2018). Bacterial pathogens, including Salmonella, are easily absorbed through the wounds of tomatoes, scars on stems, and flowers which provide them more opportunities to survive or grow, while at the same time making it harder to deactivate them without affecting the sensory characteristics of vegetables (Yuk et al. 2006). Tomatoes are also very susceptible to fungal pathogens, and those that commonly infect this vegetable are Botrytis cinerea (which causes gray mold), Fusarium solani (which causes root rot), and Alternaria solani (which causes brown spots on the fruit) (Tang et al. 2019).

There is a search for effective methods for the elimination of pathogens from tomatoes. The most commonly used agent for washing and disinfecting tomatoes is sodium hypochlorite (NaOCl). However, it does not facilitate the complete removal of pathogenic and spoilage microorganisms (Chang and Schneider 2012). The possibility of using for grape tomatoes of washing solution with thymol, sodium dodecyl sulfate, acetic acid, and H2O2 to reduce Salmonella enterica Typhimurium was found (Lu et al. 2014). Preservatives approved for food, such as acidified sodium benzoate, are used for the microbiological protection of tomatoes (Chen and Zhong 2018). A study reported successful inactivation of Escherichia coli O157:H7 and S. enterica on grape tomatoes by applying an integrated treatment of ultraviolet (UV) light and low-dose gamma irradiation (Mukhopadhyay et al. 2013). It has also been proven that the use of pulsed light effectively inactivated E. coli and Listeria innocua on tomato slices (Valdivia-Nájar et al. 2017). An effective but economically inefficient method to inactivate foodborne pathogens is to use superheated steam at temperatures above 150 °C for a few seconds, which was shown to result in a reduction of E. coli O157:H7, S. Typhimurium, and L. monocytogenes by more than 5 log CFU g−1 on cherry tomatoes (Ban and Kang 2018). In addition to preservatives, certain natural substances are also researched for protecting tomatoes against microbial growth. Some of these include sumac water extracts, oregano oil, and essential oil of Adansonia digitata (Gündüz et al. 2010; Kayode et al. 2018). One of the natural substances that prevents the growth of B. cinerea is trans-cinnamaldehyde, which inhibits the growth of gray mold on cherry tomatoes by up to 60% (Guo et al. 2019).

Propolis is a mixture of resinous substances collected by honey bees from leaves, stems, and flower buds. The chemical composition of propolis differs depending on the harvest region or season. Propolis contains over 400 active substances, such as aromatic acids, esters, amino acids, microelements, and vitamins. In addition, propolis has phenolic compounds that play an important role in its antimicrobial properties. These are aromatic, secondary metabolites of plants, and provide protection against pathogens and UV radiation (Pobiega et al. 2017; Ripari et al. 2019). Research has shown that propolis has many biological properties including antimicrobial, antifungal, and antiviral functions and inhibits the oxidation of nutrients in food (Asawahame et al. 2015). Due to the presence of bioactive ingredients in abundance, propolis has a great potential to extend the shelf life of various food products. It can be used as a preservative and to prevent adverse physicochemical changes (Pobiega et al. 2019b). However, as it contains a high amount of wax and other physical impurities, including bee and frame fragments, it is necessary to use propolis as an alcoholic or aqueous extract in technological applications. Moreover, due to its intense aroma and flavor, propolis extracts may cause sensory changes in food. Therefore, the effects of using propolis extracts on the surface of food or as an additive in edible films that are used as food coatings have been more carefully studied (Jansen-Alves et al. 2019; Pobiega et al. 2019b).

Pullulan is a water-soluble exopolysaccharide of microbiological origin produced by the fungus Aureobasidium pullulans. It is a linear α-D-glucan, composed of maltotriose subunits connected by 1-6-α-D-glycosidic bonds (Gniewosz and Duszkiewicz-Reinhard 2008). The molecular weight of pullulan varies from 4.5 × 104 to 6 × 105 Da (Cheng et al. 2011). Due to its physical and chemical properties, pullulan is widely researched for industrial applications. It has been used in various industries such as food, medical, pharmaceutical, and cosmetic (Ma et al. 2014). Pullulan can be used for forming edible coatings and films, which are colorless, odorless, nontoxic, and biodegradable, and therefore works well as a food packaging material (Niu et al. 2019). After drying, pullulan films form thin, brittle membranes with no flavor or aroma. Due to their brittleness, it is necessary to modify these films by adding an appropriate plasticizer that can increase their resistance to stretching and bending. Glycerol, fatty acid esters, and proteins are most commonly used for this purpose (Kraśniewska et al. 2019). However, pullulan films can adhere well to the surface of a product and exhibit high mechanical strength. They are also resistant to fats and act as a barrier to oxygen (Rekha and Sharma 2007). Moreover, pullulan coatings can be easily removed from food when washed under running water (Kraśniewska et al. 2019).

The combination of propolis and pullulan may act as a novel natural agent for protecting food against pathogens and microorganisms causing food spoilage. Therefore, in this study, the properties of pullulan films supplemented with propolis extracts were analyzed. Due to the promising results of earlier work in this study, we undertook to check the antimicrobial action of a pullulan coating containing ethanol propolis extract to extend the postharvest life of cherry tomato. To our knowledge, this is the first study on this subject.

Materials and Methods

Propolis Extraction Method

Propolis was purchased from an apiary located in Toruń County (53.03′ N, 18.62′ E) in Poland. Raw samples of propolis were frozen (− 20 °C) and mechanically ground. Samples (100 g) of pulverized crude propolis were extracted with a 10-fold volume of 70% ethanol solution and were subsequently subjected to ultrasound. Then, the samples were treated with an Omni Ruptor 4000 sonicator equipped with a titanium microtip (Omni Ruptor 4000, OMNI International−The Homogenizer Company, Kennesaw, GA, USA). The sonication process was carried out for 20 min at a power of 210 W and a frequency of 20 kHz in ice and water baths, and the samples were shaken (200 rpm) at 28 °C for 1 day (SM−30 Control, Edmund Bühler, Germany). The obtained dry extracts were filtered by gravity filtration on a Whatman No. 4 filter (Millipore, USA) and condensed under reduced pressure at 40 °C (Rotavapor R 215, Büchi, Switzerland). The ethanol extract of propolis (EEP) was concentrated to dryness by evaporating the solvent, and then, the working solutions (density 280 g L−1) were prepared in 70% ethanol. The prepared EEP samples were stored at 4 °C (Pobiega et al. 2019a, c).

High-Performance Liquid Chromatography with Diode Array Detector (HPLC-DAD) Analysis Parameters

Method Validation

Commercially available standards (Merck, Darmstadt, Germany) and ChromaDex® (Irvine, USA) were separately dissolved with methanol (Sigma-Aldrich, Poznań, Poland) in a 25-mL volumetric flask according to the ChromaDex’s Tech Tip 0003: reference standard recovery and dilution and used as standard stock solutions. Working solutions for calibration were prepared by diluting 10 and 100 μL of standard stock solutions with methanol in 10-mL volumetric flasks, 500 and 1000 μL in 5-mL volumetric flasks, and 1000 μL in 2-mL volumetric flasks. The working solutions and undiluted stock solutions were injected (1 μL) on a column in six replicates (n = 6) using an autosampler SIL-20AC HT to generate a six-point calibration curve according to the external standard method by correlating concentration with signal peak area. Method parameters are calculated with Microsoft (Microsoft Corporation, Redmond, USA) (Table 1). Signal-to-noise ratio approach was used to determine the limit of detection (LOD) (S/N of 3:1) and limit of quantification (LOQ) (S/N of 10:1).

Table 1 Content of chemical components identified in ethanolic extract of propolis (EEP)

Parameters of Separations

All extracts were filtered with Iso-Disc™ Filters PTFE-25-2, diameter 25 mm, pore size 0.20 μm (Supelco Analytical™, Bellefonte, USA). A Shimadzu Prominence chromatograph equipped with an autosampler SIL-20AC HT, photodiode array detector SPD-M20A, and LC solution 1.21 SP1 chromatography software (Shimadzu, Kyoto, Japan) were used. Separations were performed at C18 reversed phase, 2.6-μm particles with solid core and porous outer layer, 100 × 4.60 mm column (Kinetex™, Phenomenex®, Torrance, USA). Binary gradient of deionized water (WCA R03 DP ECO, COBRABiD Aqua, Warsaw, Poland) adjusted to pH 2 with phosphoric acid (Merck) and filtered with 0.20 μm, 47-mm diameter nylon membrane filter (Phenex™, Phenomenex®, Torrance, USA) and MeCN (acetonitrile for HPLC ≥ 99.9%, Merck) was used as follows: 0 min, 12.5% B; 25.0 min, 40% B; 34.0 min, 60% B; 37.0 min, 95% B; 37.1 min, 12.5% B; 40 min, stop; flow rate 2.0 mL/min; oven temperature 45 °C; and injection volume 1 μL. Peak identification was carried out by comparison of retention time as well UV spectra with standards. The content of the determined compounds was calculated in mg L−1 of EEP (Pobiega et al. 2019c).

Strains and Inocula Preparation

The cultures of Listeria monocytogenes ATCC 7644, Salmonella enterica serovar Typhimurium (NIPH-NIH), Escherichia coli O157 ATCC 700728, Penicillium chrysogenum ATCC 10136, Fusarium solani ATCC 36031, and Botrytis cinerea IOR 2110 were provided by the Department of Food Biotechnology and Microbiology (WULS-SGGW, Poland).

The bacterial strains were cultured on Müller Hinton agar (MHA) and incubated at 37 °C ± 1 °C for 24 h. Bacterial inocula were prepared in sterile 0.85% NaCl (w/v) solution to achieve a population of approximately 1 × 107 CFU mL−1. The mold spores were obtained from mycelia grown on Sabouraud agar (SA) after incubation at 22 °C for 14 days. Fungal suspensions were prepared in sterile 0.85% NaCl to achieve 1 × 106 spores mL−1. The number of spores was calculated using a hemocytometer.

Determination of Minimum Inhibitory Concentration and Minimum Bactericidal/Fungicidal Concentration

The minimum inhibitory concentration (MIC) and minimum bactericidal/fungicidal concentration (MBC/MFC) of EEP were determined using the serial microdilution method (Balouiri et al. 2016; Machado et al. 2016; Zargaran et al. 2017). Dilutions of EEP were prepared in Mueller-Hinton Broth (MHB) and RPMI 1640 medium at a concentration range of 320–5 g L−1. Then, 20 μL of EEP from each dilution and 10 μL of bacterial/fungal suspensions were separately transferred to 96-well plates (Profilab, Poland). In each well, 170 μL of MHB (for bacteria) or RPMI 1640 (for fungi) was added. The final volume of each well was 200 μL, and the final EEP concentration was in the range of 32–0.5 g L−1. The final concentration of the bacterial inoculum was 5 × 105 CFU mL−1 and that of the mold was 5 × 104 CFU mL−1. The plates with bacteria were incubated at 37 °C for 24 h and those with molds at 28 °C for 72 h. After incubation, 15 μL of aqueous resazurin solution (resazurin sodium salt C12H6NNaO4 with a final concentration of 0.675 g L−1), which was metabolically reduced by active cells to a colored derivative, was added to the wells to allow the visual identification of metabolic activity. The development of a purple-pink color was considered as indicative of bacterial or fungal growth. MIC was estimated as the lowest concentration of the EEP at which the purple-pink color was not observed and expressed in mg mL−1. The analysis was repeated 3 times.

To determine the MBC and MFC of propolis extract, 100 μL of bacterial/fungal culture from each well, in which no growth was observed, was reinoculated onto MHA (for bacteria) or SA (for fungi) plates and was incubated at 37 °C for 24 h (for bacteria) or at 28 °C for 72 h (for fungi). After incubation, the plates were checked for the growth of colonies. MBC/MFC was determined in vitro as the concentration of EEP at which 99.9% of bacterial or fungal cells were killed, or the number of bacteria or fungi was reduced by 3 logarithmic cycles. The values were expressed in mg mL−1.

Disc Diffusion Method

The sensitivity of the tested microorganisms to EEP was studied using the disc diffusion method (Standards Institute Clinical Laboratory (CLSI) 2006). Briefly, sterile cellulose discs of 6 mm diameter were impregnated with 9 or 18 μL of EEP to obtain a constant amount of the dry matter of EEP (2.5 and 5 mg disc−1, respectively). Bacterial (1 × 108 CFU mL−1) and fungal suspensions (1 × 106 CFU mL−1) were applied to the MHA surface. Next, three EEP-impregnated discs were placed on the inoculated media. Bacterial plates were incubated at 37 °C for 24 h and fungal plates at 28 °C for 72 h. Slide calipers were used to measure the diameter of the zones of inhibition of the strain growth without subtracting the disc diameter. The result was expressed in mm.

Preparation of Pullulan Films with EEP

Two EEP pullulan films were prepared with the following chemical composition (g L−1): pullulan (Hayashibara Co., Ltd., Japan) 100, glycerol 10, Tween-80 10, and EEP 50 (P + 5% EEP) or 100 (P + 10% EEP). Control pullulan film was prepared with the following chemical composition (g L−1): pullulan 100, glycerol 10, and Tween-80 10 (P). After mixing the solution at 80 °C for 15 min, it was cooled, and then, 10 mL was transferred to Petri dishes with 90 mm diameter and dried at 35 °C for 18 h. The films were then stored at 25 °C and 50% relative humidity (RH).

Determination of the Antimicrobial Activity of Films

Antimicrobial properties of pullulan films prepared with EEP were examined using the disc diffusion method. Briefly, discs of 6 mm diameter were cut out of the prepared films using a circular knife. Bacterial suspensions (1 × 108 CFU mL−1) were applied to the MHA surface and fungal suspensions (1 × 106 CFU mL−1) to SA. Next, three discs were placed on the inoculated media. The pullulan film disc prepared without EEP was used as a negative control. Bacterial plates were incubated at 37 °C for 24 h and fungal plates at 28 °C for 72 h. Slide calipers were used to measure the diameter of the zones of inhibition of the strain growth without subtracting the disc diameter. The result was expressed in mm.

Preparation of Coating for Tomatoes

The whole fresh, undamaged cherry tomatoes (Solanum lycopersicum var. cerasiforme) weighing 10 g ± 0.2 g were purchased from a local market and stored at 4 °C and 80% RH. They were washed with a 0.05% sodium hypochlorite solution for 3 min to reduce the natural microflora. After disinfection, the tomatoes were rinsed in sterile distilled water and dried for about 1 h in a laminar chamber. Coating solution was prepared with the following chemical composition (g L−1): pullulan 10, glycerol 10, Tween-80 10, and EEP 50 or 100. Coating solution was applied to tomatoes with an airbrush cake decorating device (PZ-270XS with a 0.5-mm nozzle, PointZero Airbrush Co., USA) in 2 layers, and then, the tomatoes were dried at room temperature for 2 h in a laminar chamber. In this way, 4 groups of tomatoes were prepared with 20 each: control tomatoes (C), pullulan-coated tomatoes (P), tomatoes coated with pullulan containing 5% EEP (P + 5% EEP), and tomatoes coated with pullulan containing 10% EEP (P + 10% EEP). The tomatoes were stored at 10 °C for 21 days in a laboratory thermostat with RH ranging from 58 to 63% and then used for physicochemical analyses. The experiments were performed in 3 independent replicates.

Evaluation of Coating Effectiveness Against Bacteria and Molds

Washed and dried cherry tomatoes were inoculated with bacterial and mold strains. On the scar sites of tomatoes, 10 μL of inoculum containing about 1 × 108 CFU mL−1 of bacteria or about 1 × 106 CFU mL−1 of mold spores was applied using a pipette. The tomatoes were placed in Petri dishes and left in a biosafety cabinet (Esco, Singapore) at room temperature for 3 h to improve the adhesion of bacterial cells or mold spores to the stem scars. Then, they were treated with coating solutions prepared as described above. Inoculated tomatoes were stored at 10 °C for 21 days.

During storage, the number of bacteria and molds on tomatoes was tested. Tomatoes weighing 10 g ± 0.2 g were transferred to bags with 90 mL of saline and homogenized (Stomacher 400 Circulator, UK) for 30 s. A series of tenfold dilutions in saline solution was made from the homogenized material. Then, 0.1 mL of dilutions (in duplicate) was cultured on selective media: Palcam agar (PA) for L. monocytogenes, Hektoen agar (HA) for E. coli, xylose lysine deoxycholate (XLD) agar for S. Typhimurium, and dichloran rose bengal chloramphenicol agar (DRBCA) for molds. PA, HA, and XLD agar plates were incubated at 37 °C for 48 h and DRBCA plates at 28 °C for 72 h. The number of microorganisms was determined in CFU g−1 at 0, 7, 14, and 21 days in 3 repetitions.

Determination of Weight Losses of Tomatoes

The weight of tomatoes was determined using an analytical scale (AS 220X, Radwag, Poland) on days 0, 7, 14, and 21. Weight loss was expressed as a percentage in relation to the initial weight.

Determination of Total Soluble Solids (TSS), Titratable Acidity (TA), Maturity Index (MI), and pH of Tomatoes

Samples of tomatoes were blended into a smooth mass, and the pH of the obtained solution was measured. TSS was determined by refractometry (electric refractometer, Atago, Japan), and the value of soluble solids was expressed in percent. TA was determined in the tomato mass diluted with water (1:10) by titrating with 0.1 M NaOH to pH 8.1 using an automatic titrator (Mettler Toledo, Warsaw, Poland). TA was calculated as the content of malic acid. Both TSS and TA were determined at 0, 7, 14, and 21 days of storage in three repetitions. MI was determined as the ratio of TSS to TA.

Determination of Tomatoes Color

Color was measured with spectrophotometer CM-5 (Konica-Minolta, UK), equipped with a D65 light source, using the L*a*b* reflective method with a standard observer setting as 2°. Cherry tomatoes were placed on a 5-mm measuring gap for color determination, and the measurement was performed in ten repetitions. The total color change (ΔE) was calculated from the following formula:

$$ \Delta E=\sqrt{{\left({\Delta L}^{\ast}\right)}^2+{\left({\Delta a}^{\ast}\right)}^2+{\left({\Delta b}^{\ast}\right)}^2} $$

where ∆L, ∆a, and ∆b represent the difference in brightness L*, coordinate a*, and coordinate b* between coated tomato tissue and control tomato tissue at the same time, respectively.

Sensory Evaluation

Tomatoes were prepared as in item 2.8. Sensory evaluation of coated and uncoated tomatoes stored in the laboratory thermostat at 10 °C was carried out after 48 h. Samples after removing from the thermostat were left at room temperature for about 2 h. The flavor of the tomatoes was tested after washing them under running water. The sensory properties were evaluated by a team of 50 untrained panelists (tomato eaters), who were students and staff at the Faculty of Food Technology (WULS-SGGW), aged 21–56 years. The panelists assessed the following characteristics of tomatoes: color and brightness of skin, natural and foreign aroma, natural and foreign flavor, overall quality, and general preference of tomatoes. A 5-point scale was used for evaluation, where 1 means the lowest and 5 the highest grade.

Statistical Analysis

Data were presented as mean ± SD. Three replications were carried out for each experiment. Statistical tests were performed by using the Statistica version 13 PL (TIBCO, Palo Alto, USA). Multivariate correlation analysis was used for the evaluation of the spectrum–effect relationships. One-way analysis of variance was carried out. The significance of differences between mean values was assessed using the Tukey test or the Kruskal–Wallis test at a significance level of p < 0.05.

Results and Discussion

Chemical Composition of EEP

HPLC analysis shows the presence of 22 chemical components in EEP, belonging mainly to the groups of flavonoids and polyphenols (Table 1 and Fig. 1). The total content of the identified flavonoids was 63,130 mg L−1 and that of phenolic acids was 20,030 mg L−1. The group of flavonoids included compounds belonging to the following classes: flavanones, flavanoles, flavones, flavonoles, and flavanes. The highest content among flavonoids was flavones (26,267.2 mg L−1) and flavanones (21,704.7 mg L−1). Among flavonoids, chrysin, pinocembrin, galangin, pinobanksin, and pinostrobin were determined as present in the highest amount, while among phenolic acids, caffeic, p-coumaric, and ferulic acids were the highest.

Fig. 1
figure 1

HPLC-DAD chromatogram of ethanolic extract of propolis. (1) 3,4-Dihydroxybenzoic acid; (2) (+)-catechin; (3) 4-hydroxybenzoic acid; (4) caffeic acid; (5) vanillic acid; (6) syringic acid; (7) p-coumaric acid; (8) ferulic acid; (9) cichoric acid; (10) dimethyl caffeic acid; (11) cinnamyl alcohol; (12) cinnamic acid; (13) 4-methoxycinnamic acid; (14) quercetin; (15) pinobanksin; (16) apigenin; (17) kaempferol; (18) isorhamnetin; (19) chrysin; (20) pinocembrin; (21) galangin; (22) (±)-pinostrobin

The chemical composition of propolis depends on the climate and geographical location from where it is obtained (Bankova 2005). So far, more than 400 chemical components have been identified in various types of propolis (de Groot et al. 2014). Each type of propolis has marker components that allow it to be classified as a given type. The propolis we studied belongs to the poplar type, and its characteristic chemical components include pinocembrin, chrysin, pinostrobin, and p-coumaric acid (Isidorov et al. 2014; Kuś et al. 2018; Popova et al. 2017). Other types of propolis are dominated by different chemical components; for example, Brazilian red propolis contains luteolin, naringenin, kaempferol, pinocembrin, and biochanin A; Pacific propolis contains prenylflavanones, namely, propolin H, propolin G, propolin D, propolin C, and propolin F; and Mediterranean propolis contains isocupressic, pimaric, and imbricatoloic acid (Graikou et al. 2016; Machado et al. 2016; Popova et al. 2010). The applied method for the preparation of extracts of propolis allows to obtain EEP with a high content of bioactive compounds (Pobiega et al. 2019a). Earlier studies of Polish propolis extracts showed similar chemical composition and content of individual components (Pobiega et al. 2019c; Grecka et al. 2019).The antimicrobial activity of propolis is caused by the synergistic effects of all its chemical components, especially flavonoids and phenolic compounds that dominate in the chemical composition (Wolska et al. 2016). Different classes of flavonoids exhibit different mechanisms of action on microbial cells; for example, flavonol classes of compounds destroy the cytoplasmic membrane, while flavonol, flavan-3-ol, and flavone classes of compounds inhibit the process of energy metabolism (Ahmad et al. 2015). Therefore, regardless of the type and origin, propolis is believed to possess antimicrobial effects.

Minimum Inhibitory Concentration and Minimum Bactericidal/Fungicidal Concentration of EEP

Antimicrobial and antifungal activities of EEP were studied using classical techniques by determining the values of MIC, MBC, and MFC. The corresponding results are presented in Table 2. The MIC value of propolis extract was determined at concentrations ranging from 2 mg mL−1 for L. monocytogenes, P. chrysogenum, F. solani, and B. cinerea to 8 mg mL−1 for S. Typhimurium and E. coli. The MBC value was higher for S. Typhimurium and E. coli (16 mg mL−1) than for the other tested strains (8 mg mL−1).

Table 2 Minimum inhibitory concentration (MIC1) and minimum bactericidal and fungicidal concentration (MBC2/MFC3) of propolis extract

EEP is the most frequently tested solvent for different industrial applications. A very wide range of MIC values was found for different EEPs with respect to Salmonella (32–14,700 μg mL−1) and E. coli (16–5000 μg mL−1), while EEP from Turkey and Oman were identified to show higher antimicrobial activity (Przybyłek and Karpiński 2019). Grecka et al. (2019) determined that the MIC of Polish EEP was greater than 4096 μg mL−1 for E. coli. In a study on Taiwanese propolis, the MIC of extracts was determined to be 40 μg mL−1 against L. monocytogenes and greater than 640 μg mL−1 against E. coli (Y. W. Chen et al. 2018). An Egyptian study on EEP determined an MIC value equal to 1 mg mL−1 for E. coli, 1.1 mg mL−1 for S. enterica, and 0.2 mg mL−1 for L. monocytogenes (Mohdaly et al. 2015). Our previous studies indicated a stronger effect of EEP on Gram-positive bacteria than Gram-negative bacteria, which is confirmed by the results observed in the present study (Pobiega et al. 2019c). Few studies are available on the antimold effect of EEP. Yang et al. (2016) showed that the Chinese EEP completely inhibited the growth of B. cinerea mold at a concentration of 0.8 mg mL−1, and Galletti et al. (2017) showed a significant inhibitory effect of EEP on F. solani biofilms.

Comparison of Antimicrobial Activity of EEP and Pullulan Films with EEP

The antimicrobial activity of EEP was compared with that of pullulan films with EEP using the disc diffusion method. The control pullulan film did not show any antimicrobial activity. EEP and pullulan films with EEP had larger zones of inhibition of test strain growth than the disc diameter only against L. monocytogenes and among molds against F. solani and P. chrysogenum (Table 3). In the case of S. Typhimurium and E. coli, no growth was observed under the discs, and for B. cinerea, no inhibition of growth was observed. P + 5% EEP film caused statistically significantly (p < 0.05) larger inhibitory zones for L. monocytogenes than for other microorganisms. On the other hand, P + 10% EEP film inhibited L. monocytogenes and F. solani more strongly compared with the other tested strains.

Table 3 Effect of ethanolic extract of propolis (EEP) and pullulan films with EEP on the inhibition of bacterial and mold growth

Moreover, it is found that EEP and P + 5% EEP and P + 10% EEP films inhibited the growth of L. monocytogenes bacteria and F. solani mold with equal power, which was indicated by the lack of statistically significant differences (p > 0.05) between the size of the zones (Table 3). In the case of P. chrysogenum, a weaker effect of pullulan films with EEP than the extract itself was observed. This phenomenon may indicate the limited diffusion of some active components of propolis from the pullulan film matrix to the substrate. In general, the diffusion of active components of propolis (i.e., polyphenols and flavonoids) depends on the film matrix. Mascheroni et al. (2010) found that polyphenols are released in larger amounts from polylactic acid film than flavonoids, which remained in the polymer. By contrast, beads of chitosan-containing propolis were able to release the flavonoids from propolis (Mascheroni et al. 2014).

According to previous research, a pullulan film does not have antimicrobial properties in itself, and only due to the addition of natural substances such as the extract of meadowsweet flowers or sweet basil, or essential oil from oregano, caraway, or rosemary, it gains antimicrobial and antifungal properties (Gniewosz et al. 2013; Kraśniewska et al. 2016; Morsy et al. 2014; Synowiec et al. 2014a, b). Similarly, the cassava starch film was found to gain antimicrobial activity after the addition of EEP (De Araújo et al. 2015), while the incorporation of 10% EPP to chitosan coating onto the food contact surface of synthetic polymer films enhanced their antibacterial activity against L. monocytogenes, E. coli O157:H7, S. aureus, Cronobacter sakazakii, B. cereus, and S. Typhimurium (Torlak and Sert 2013).

Microbiological Analysis of Tomatoes Coated with Pullulan Coating with EEP

The effect of pullulan coating with EEP on antimicrobial activity was evaluated in artificially inoculated cherry tomatoes by estimating the reduction in the number of L. monocytogenes, S. Typhimurium, and E. coli bacteria during storage at 10 °C for 21 days (Fig. 2).

Fig. 2
figure 2

Changes in the number of bacteria or molds on the cherry tomatoes stored at 10 °C for 21 days, uncoated tomatoes (control); coated tomatoes with pullulan coating (P), pullulan coating containing 5% propolis extract (P + 5% EEP), and pullulan coating containing 10% propolis extract (P + 10% EEP)

Coating of cherry tomatoes with P, P + 5% EEP, and P + 10% EEP resulted in a statistically significant reduction (p < 0.05) of S. Typhimurium, L. monocytogenes, and E. coli in relation to the initial number of bacteria. The P + 5% EEP and P + 10% EEP coatings were more effective than the P coating. The antimicrobial activity of these 2 coatings on tomatoes was found to be prolonged in the case of S. Typhimurium and L. monocytogenes. A reduction of 3.04 and 3.14 log CFU g−1 in the number of S. Typhimurium was on tomatoes coated with P + 5% EEP and P + 10% EEP, respectively, whereas the number of bacteria was decreased only by 1.73 log CFU g−1 on tomatoes coated with P after 14 days. Similarly, the number of L. monocytogenes was reduced by 3.02 and 3.28 log CFU g−1 only on P + 5% EEP- and P + 10% EEP-coated tomatoes after 21 days. The P coating contributed to the reduction of 2.27 log CFU g−1 in the bacterial count. The number of E. coli bacteria decreased by 1.68 and 1.89 log CFU g−1 on P + 5% EEP- and P + 10% EEP-coated tomatoes after 7 days, and P-coated tomatoes had a lower number of 0.7 log CFU g−1.

The effect of P, P + 5% EEP, and P + 10% EEP pullulan coatings on the development of mold on cherry tomatoes inoculated with P. chrysogenum, F. solani, and B. cinerea and stored at 10 °C for 21 days is shown in Fig. 2. A statistically significant decrease (p < 0.05) in the number of P. chrysogenum and F. solani cells on P-, P + 5% EEP-, and P + 10% EEP-coated tomatoes was observed on the first 7 days of storage in relation to the initial number of molds. The P + 5% EEP and P + 10% EEP coatings were more effective in reducing the number of molds than the P coating. The highest statistically significant decrease of about 1.9–2.2 log CFU g−1 (p < 0.05) in the number of P. chrysogenum and F. solani occurred after 7 days on P + 5% EEP- and P + 10% EEP-coated tomatoes. The P coating decreased the number of P. chrysogenum and F. solani by only about 1 log CFU g−1. After 14 and 21 days, no statistically significant decrease (p > 0.05) in the number of molds on the coated tomatoes was observed. All the 3 types of coatings did not inhibit the growth of B. cinerea.

In conclusion, the bacteriostatic and fungistatic activity of the pullulan coating containing propolis extract was observed on the coated tomatoes during the first 7 days of storage (reduction of microorganisms < 3 log CFU g−1). However, after 14 days, the P + 5% EEP and P + 10% EEP coatings were already found to be bactericidal (reduction of microorganisms > 3 log CFU g−1). The inclusion of EEP in the pullulan coating prolonged and enhanced its antibacterial activity. By contrast, no such phenomenon was observed for molds, the number of which was observed to decrease only up to the 7th day of storage. The fungicidal activity was only observed in the case of F. solani.

Stronger antimicrobial effect on tomatoes was achieved by using a combination of different treatments or coatings with a chemical preservative or a mixture of a natural antimicrobial substance and a chemical preservative, as evidenced by the studies of other authors. A combined treatment method involving mixed organic acid wash and use of chitosan-allyl isothiocyanate coating was shown to reduce the number of S. enterica by 7 log CFU g−1 and yeast and mold by more than 2 log CFU g−1 after 1 day of storage (Sudarsan Mukhopadhyay et al. 2018). A good antimold activity on tomatoes was also observed with coatings prepared from pea starch, potato starch, and guar gum with potassium sorbate (Mehyar et al. 2011) and coatings based on hydroxypropyl methylcellulose with beeswax containing sodium benzoate and other food additives (Fagundes et al. 2015; Fagundes et al. 2013). Research conducted by Ali et al. (2014) proved the antifungal efficacy of 5% propolis extract added to edible gum Arabic coatings on chili. Their results confirmed that EEP caused a gradual inhibition of mycelium growth within 14 days. About 0.5 to 1.0 cm decrease in the diameter of B. cinerea growth was observed on melatonin-coated cherry tomatoes (Li et al. 2019). A cassava starch–chitosan edible coating enriched with Lippia sidoides essential oil and pomegranate peel extract did not affect the reduction of mold and yeast counts on Italian tomatoes (Araújo et al. 2018).

Effect of Pullulan Coating with EEP on Changes in Total Soluble Solids, Titratable Acidity, Maturity Index, pH, Weight Loss, and Color in Tomatoes

TSS refers mainly to soluble sugars and is a very important indicator for assessing the quality of fruit and vegetables and determining consumer acceptability (Niu et al. 2019). The initial TSS content of cherry tomatoes was found to be 5.2% (Table 4). After 7 days of storage, it was significantly reduced (p < 0.05) to 4.8% and after 21 days to 4.5%. The type of coating as well as the storage time had no influence on the TSS values. The pH values of control tomatoes did not change during storage and were in the range of 4.65–4.59. Similarly, the type of coating and storage time had no significant effect (p > 0.05) on the pH of the tomatoes. With respect to TA, a significant effect of storage time was observed only in the case of uncoated and P-coated tomatoes, the values of which decreased significantly (p < 0.05) after 7, 14, and 21 days. The P + 5% EEP coating caused a statistically significant decrease (p < 0.05) in the TA values of tomatoes only after 7 days, while the P + 10% EEP coating did not affect this value during storage in the refrigerator. The MI (TSS-to-TA ratio) of control cherry tomatoes increased from 1.10 to 1.24. The P-coated cherry tomatoes showed an increase in the MI value from 1.16 to 1.20 during 21 days of storage, whereas the P + 5% EEP- and P + 10% EEP-coated tomatoes did not show any change during storage. According to Niu et al. (2019), the reduction in TSS can be caused by the hydrolysis of sucrose for respiration and maintaining the physiological activity of plant raw materials. Their study showed that pullulan ester film limited the reduction of TSS in strawberries compared with the control fruit. A lower decrease in the TA of P + 5% EEP- and P + 10% EEP-coated tomatoes compared with control tomatoes indicates a delay in the ripening of coated tomatoes, which is consistent with the studies of other authors (Medeiros et al. 2012; Salas-Méndez et al. 2019).

Table 4 Mean values of TSS, TA, and pH of uncoated (Control) and coated cherry tomatoes during storage

The loss of weight shortens the postharvest life of fresh fruit and vegetables. Figure 3 shows the changes in the weight of tomatoes during storage for 21 days. After 7 days, the weight loss of cherry tomatoes was found to be between 5.01 and 8.02%, and after 21 days, the loss increased from 11.03 to 20.73%. Such high weight loss in unpacked cherry tomatoes was caused by storage at an RH of ~ 60%. Similarly, weight losses of 10% and 19% were found by other authors when the samples were stored at 5 °C and 20 °C at an RH of 60% and 85% for 23 and 15 days, respectively (D’Aquino et al. 2016; C. Fagundes et al. 2015; Salas-Méndez et al. 2019).

Fig. 3
figure 3

Changes of tomato weight loss during the storage period: uncoated tomatoes (control), coated tomatoes with pullulan coating (P), pullulan coating containing 5% propolis extract (P + 5% EEP), and pullulan coating containing 10% propolis extract (P + 10% EEP)

The influence of the type of coating and storage time on the changes in the weight of cherry tomatoes was also investigated. The weight loss (%) during the storage of uncoated cherry tomatoes was statistically significantly (p < 0.05) higher than that of the coated cherry tomatoes. The P-coated tomatoes showed a statistically significantly (p < 0.05) lower weight loss compared with the uncoated tomatoes. The higher percentage of weight loss observed in the uncoated cherry tomatoes can be attributed to faster respiration and transpiration (Javanmardi and Kubota 2006). Thus, the pullulan coating itself acts as a barrier to water on the surface of fresh cherry tomatoes. Our results are consistent with those of Niu et al. (2019), who found that the weight loss of strawberries coated with pullulan ester film was lower than that of the uncoated strawberries. The authors reported that pullulan ester film formed a semipermeable barrier against oxygen, carbon dioxide, and moisture, and thus reduced the respiration, water loss, and oxidation. Similarly, an edible pectin- and corn flour-based coating was shown to reduce weight loss in tomatoes during storage (Sucheta et al. 2019). In turn, the use of rice bran wax coating reduced the weight loss of cherry tomatoes by only about 2% (Zhang et al. 2017). In addition, the present study showed that the addition of EEP to the pullulan coating further enhanced its action and reduced weight loss. Tomatoes coated with P + 10% EEP coating were characterized by a statistically significantly (p < 0.05) lower weight loss in comparison with the P- and P + 5% EEP-coated tomatoes. These observations are in agreement with the results of Salas-Méndez et al. (2019), who stated that the inclusion of leaf extract of Flourensia cernua in the nanolaminate-based coating delayed the weight loss of tomatoes compared with the nanolaminate-based coating without the extract. A weight loss of more than 5% reduces the postharvest life of fruit crops (Aktas et al. 2012). According to our estimates, the pullulan coating with propolis extract extended the postharvest life of cherry tomatoes by 3 days compared with the uncoated tomatoes and by 2 days compared with the P-coated ones.

Color is one of the criteria for choosing food products by consumers. The total color change above 5 is visible to the consumer. The results are shown in Fig. 4 relative to the uncoated sample of the week. P-coated tomatoes do not show a clear change in color compared with the control over the entire storage period. After 7 days of storage, P + 5% EEP- and P + 10% EEP-coated tomatoes do not differ significantly in color, but the ΔE parameter is greater than 5, which shows that tomatoes with these coatings are darker than the control.

Fig. 4
figure 4

Changes of tomato color during the storage period: coated tomatoes with pullulan coating (P), pullulan coating containing 5% propolis extract (P + 5% EEP), and pullulan coating containing 10% propolis extract (P + 10% EEP). Different superscript letters within the same days indicate significant (p < 0.05) differences of means. The mean values were compared using one-way analysis of variance using the Tukey test

The darker color of tomatoes indicates their antioxidant properties and higher lycopene content and determines their acceptability by consumers (Colonna et al. 2016; Erba et al. 2013). Coatings with antimicrobial additives may affect the color of the coated product (Kraśniewska et al. 2019). The use of plant molecule extracts and chitosan-allyl isothiocyanate coating did not change the color of tomatoes during storage (Mattson et al. 2011; Sudarsan Mukhopadhyay et al. 2018).

Sensory Evaluation

Sensory analysis was carried out within 2 days of tomato coating, as very high differences were noticed during the evaluation of traits in the first few days of coating in the study by Del-Valle et al. (2005). The sensory characteristics of uncoated and coated cherry tomatoes are shown in Fig. 5 in the form of a radar chart. In general, coated and uncoated cherry tomatoes were ranked almost equally for sensory properties, but coated tomatoes were found to have a better peel color. Coated tomatoes had a higher skin brightness than the uncoated ones, which may be due to the pullulan coating. The addition of EEP to the P coating did not eliminate the brightness of tomato peel. Moreover, the evaluators found no foreign color on P-, P + 5% EEP-, and P + 10% EEP-coated tomatoes in relation to the control samples. This proves that the addition of propolis extract to the pullulan coating caused no change in the color of the coated tomatoes. In addition, no significant statistical differences (p < 0.05) were found in the aroma and flavor of the tomatoes coated with P, P + 5% EEP, and P + 10% EEP in comparison with the control ones, and thus, it can be stated that propolis extract and pullulan coating did not change these sensory characteristics of cherry tomatoes. The overall quality of the coated tomatoes was also evaluated to be very high, which may result in high consumer acceptability. Due to their sharp, characteristic aroma and flavor, the use of propolis and EEP is limited in the food industry (Pobiega et al. 2019b). However, our study showed that the inclusion of propolis extract in the pullulan coating allows limiting the sensory properties of propolis. Similar observations were reported in the study by Pastor et al. (2011), in which grapes coated with a hydroxymethylcellulose coating containing propolis extract exhibited significantly better sensory properties than fruit coated with propolis extract alone.

Fig. 5
figure 5

Changes in the sensory attributes of coated tomatoes with or without EEP after 2 days of storage; uncoated tomatoes (control); coated tomatoes with pullulan coating (P), pullulan coating containing 5% propolis extract (P + 5% EEP), and pullulan coating containing 10% propolis extract (P + 10% EEP)

Conclusions

In this study, it was found that EEP-containing pullulan coating on cherry tomatoes reduced the number of microorganisms and delayed ripening, which contributes to the extension of their shelf life. Pullulan coating containing EEP has significantly improved the chemical properties of cherry tomatoes during refrigerated storage. Furthermore, the addition of EEP to the pullulan coating did not affect the flavor and aroma of tomatoes, while increasing the brightness of the skin, making coated cherry tomatoes more acceptable to evaluators.