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Progress for sustainability in the mist assisted cooling techniques: a critical review

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Abstract

The proper implementation of sustainable manufacturing processes is an effective step towards a clean environment. The modern cooling strategies applied in the manufacturing sector have presented promising solutions that enable economic growth and ecological environment. In machining operations, cryogenic cooling and minimum quantity lubrication (MQL) have been extensively utilized to replace conventional cooling techniques. Thus, this work offers a detailed review of major works focused on manufacturing processes that use some of these sustainable cooling/lubrication modes (i.e., MQL, nanocutting fluids, nanofluid-based MQL strategy, and other miscellaneous MQL upgrades). The main driver of this study is to create a bridge between the past and present studies related to MQL and MQL upgrades. In this way, a new guideline can be established to offer clear directions for a better economic vision and a cleaner manufacturing process. Thus, this review has mainly focused on the machining of the most commonly used materials under MQL-related methods in conventional operations including turning, milling, drilling, and grinding. Current work provides a detailed insight into the major benefits, limitations, as well as mechanisms of cooling strategies that directly affects the machinability performance from a sustainable point of view. In summary, further potential upgrades are indicated so that it will help to drive more sustainable approaches in terms of cooling and lubrication environment during machining processes.

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Acknowledgments

The authors are grateful to the China Post-Doctoral Science Foundation Funded Project (2019TQ0186), National Natural Science Foundation of China (no. 51922066), the Major projects of National Science and Technology (Grant No. 2019ZX04001031), the Natural Science Outstanding Youth Fund of Shandong Province (Grant No. ZR2019JQ19), the National Key Research and Development Program (Grant No. 2018YFB2002201), and the Key Laboratory of High-efficiency and Clean Mechanical Manufacture at Shandong University, Ministry of Education.

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  1. Gurraj Singh and Munish Kumar Gupta contributed equally to this work.

Authors and Affiliations

  1. Industrial and Production Engineering Department, Dr. B.R. Ambedkar NIT Jalandhar, Punjab, India

    Gurraj Singh

  2. Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan, People’s Republic of China

    Munish Kumar Gupta, Qinghua Song & Zhanqiang Liu

  3. Mechanical Design and Production Engineering Department, Cairo University, Giza, 12163, Egypt

    Hussein Hegab

  4. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

    Aqib Mashood Khan & Muhammed Jamil

  5. National Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan, People’s Republic of China

    Qinghua Song & Zhanqiang Liu

  6. Mechanical Engineering, Imperial College London, London, UK

    Mozammel Mia & Catalin Iulian Pruncu

  7. School of Mechanical, Industrial & Aeronautical Engineering, University of the Witwatersrand, Johannesburg, South Africa

    Vishal S. Sharma

  8. Department of Mechanical Engineering, Sinop University, Sinop, Turkey

    Murat Sarikaya

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  1. Gurraj Singh
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Appendix

Appendix

Table 6 MQL in turning process
Full size table
Table 7 MQL in milling processes
Full size table
Table 8 MQL in grinding process
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Table 9 MQL in drilling process
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Table 10 Literature summary of the thermal conductivity enhancements for various nanofluids (water-based)
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Table 11 Combined applications of MQL with cryogenic gases and RHVT
Full size table

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Singh, G., Gupta, M.K., Hegab, H. et al. Progress for sustainability in the mist assisted cooling techniques: a critical review. Int J Adv Manuf Technol 109, 345–376 (2020). https://doi.org/10.1007/s00170-020-05529-x

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