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Effect of turning-induced initial roughness level on surface roughness and residual stress improvements in subsequent burnishing

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Abstract

The hydraulic support column of comprehensive mining equipment is the most important part, subjecting to corrosion, wear and collision. The scrapped columns are restored by laser cladding to replace plating process for enhancing service life. All that is required after laser cladding is subtractive machining to improve the surface quality of the laser cladded coatings. This work focused on the remanufacturing machining strategy for re-contouring the laser cladding restored columns. First, surface roughness model of the laser cladded coatings by turn-burnishing was presented based on the surface generation mechanism. Then the effect of turning-induced roughness level on the surface roughness improvements by subsequent burnishing is addressed. Results indicated that the reduction of surface roughness by burnishing showed positive correlation with the feed in initial turning with conventional inserts, while was negatively correlated with the feed in initial turning with wiper inserts. In addition, the initial turning-induced surface roughness level generated great influence on the residual stress improvement in subsequent burnishing. Based on the findings, proper remanufacturing machining strategies for re-contouring the laser cladding-restored hydraulic support columns were presented.

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Funding

This work was supported by the National Natural Science Foundation of China [grant numbers 51425503, 51675289], Key Technology Research and Development Program of Shandong [grant number 2018GGX103023] and Open Research Fund of Shandong Provincial Key Laboratory of Mine Mechanical Engineering, Shandong University of Science and Technology [grant number 2019KLMM209].

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, People’s Republic of China

    Peirong Zhang, Jin Du, Hui Zhang, Guosheng Su & Xuehui Shen

  2. Shandong Province Key Laboratory of Mine Mechanical Engineering, Shandong University of Science and Technology, Qingdao, 266590, People’s Republic of China

    Weimin Huang

  3. Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan, 250061, People’s Republic of China

    Zhanqiang Liu

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  1. Peirong Zhang
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  2. Jin Du
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  3. Hui Zhang
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  4. Guosheng Su
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Correspondence to Peirong Zhang.

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Zhang, P., Du, J., Zhang, H. et al. Effect of turning-induced initial roughness level on surface roughness and residual stress improvements in subsequent burnishing. Archiv.Civ.Mech.Eng 20, 80 (2020). https://doi.org/10.1007/s43452-020-00083-5

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  • DOI: https://doi.org/10.1007/s43452-020-00083-5

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