Skip to main content
Log in

Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods

  • Published:
Journal of Friction and Wear Aims and scope Submit manuscript

Abstract—A comparative analysis of the structural, tribological, and mechanical properties of polymer–polymer composites with the optimized composition UHMWPE + 15 wt % HDPE-g-SMA + 15 wt % PP, obtained by FDM (fused deposition modeling) and compressive sintering (hot-pressing) methods has been performed. It is shown that the tribomechanical characteristics (wear resistance, friction coefficient, elasticity modulus, yield limit, strength, elongation at break) of 3D-printed extrudable polymer–polymer UHMWPE composites exceed those of hot-pressed composites due to a more homogeneous supramolecular structure with enlarged crystallinity. Tribotests of extrudable UHMWPE composites in different friction modes (PV) demonstrates their applicability in joints operating in a wide range of loads and sliding rates.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.

Similar content being viewed by others

REFERENCES

  1. Borges, R.A., Choudhury, D., and Zou, M., 3D printed PCU/UHMWPE polymeric blend for artificial knee meniscus, Tribol. Int., 2018, vol. 122, pp. 1–7.

    Article  Google Scholar 

  2. Panin, S.V., Buslovich, D.G., Kornienko, L.A., Dontsov, Yu.V., Alexenko, V.O., and Ovechkin, B.B., Comparison of structure and tribotechnical properties of extrudable UHMWPE composites fabricated by HIP and FDM techniques, AIP Conf. Proc., vol. 2051, pp. 020229-1–020229-5. https://doi.org/10.1063/1.5083472

  3. Jaggi, H.S., Satapathy, B.K., and Ray, A.R., Viscoelastic properties correlations to morphological and mechanical response of HDPE/UHMWPE blends, J. Polym. Res., 2014, vol. 21, pp. 1–13.

    Article  Google Scholar 

  4. Visco, A., Yousef, S., Galtieri, G., Nocita, D., Pistone, A., and Njuguna, J., Thermal, mechanical and rheological behaviors of nanocomposites based on UHMWPE/paraffin oil/carbon nanofiller obtained by using different dispersion techniques, JOM, 2016, vol. 68, pp. 1078–1089.

    Article  Google Scholar 

  5. Gai, J. and Li, H., Influence of organophilic montmorillonite and polypropylene on the rheological behaviors and mechanical properties of ultrahigh molecular weight polyethylene, J. Appl. Polym. Sci., 2007, vol. 105, pp. 1200–1209.

    Article  Google Scholar 

  6. Yilmaz, G., Ellingham, T., and Turng, L.S., Improved processability and the processing-structure-properties relationship of ultra-high molecular weight polyethylene via supercritical nitrogen and carbon fioxide in injection molding, Polymers, 2018, vol. 10, p. 36. https://doi.org/10.3390/polym10010036

    Article  Google Scholar 

  7. Bala, A.S., Wahab, M.S., Ahmad, M., Soon, C.F., and Ramli, M.S., Processability and thermal properties of ultra-high molecular weight polyethylene/polypropylene blends, ARPN J. Eng. Appl. Sci., 2016, vol. 11, no. 8, pp. 5481–5486.

    Google Scholar 

  8. Song, C., Huang, A., Yang, Y., Xiao, Z., and Yu, J., Effect of energy input on the UHMWPE fabricating process by selective laser sintering, Rapid Prototyping J., 2017, vol. 23, no. 6, pp. 1069–1078. https://doi.org/10.1108/RPJ-09-2015-0119

    Article  Google Scholar 

  9. Zhai, W., Sun, R., and Sun, H., Segregated conductive CNTs/HDPE/UHMWPE composites fabricated by plunger type injection molding, Mater. Lett., 2018, vol. 229, pp. 13–16.

    Article  Google Scholar 

  10. Galetz, M.C., Blaß, T., Ruckdäschel, H., Sandler, K.W., Altstädt, V., and Glatzel, U., Carbon nanofibre-reinforced ultrahigh molecular weight polyethylene for tribological applications, J. Appl. Polym. Sci., 2007, vol. 104, pp. 4173–4181. https://doi.org/10.1002/app.26058

    Article  Google Scholar 

  11. Panin, S.V., Buslovich, D.G., Kornienko, L.A., Alexenko, V.O., Dontsov, Yu.V., and Shil’ko, S.V., Structure, as well as the tribological and mechanical properties, of extrudable polymer-polymeric UHMWPE composites for 3D printing, J. Frict. Wear, 2019, vol. 40, no. 2, pp. 107–115.

    Article  Google Scholar 

  12. Lyukshin, B.A., Shil’ko, S.V., Panin, S.V., et al., Dispersno-napolnennye polimernye kompozity tekhnicheskogo i meditsinskogo naznacheniya (Disperse-Filled Polymeric Composites of Technical and Medical Purpose), Novosibirsk: Sib. Otd., Ross. Akad. Nauk, 2017.

  13. Panin, S.V., Bochkareva, S.A., Buslovich, D.G., Kornienko, L.A., Lyukshin, B.A., Panov, I.L., and Shil’ko, S.V., Computer-aided design of the composition of extrudable polymer–polymer UHMWPE composites with specified antifriction and mechanical properties, J. Frict. Wear, 2019, vol. 40, no. 6, pp. 501–510.

    Article  Google Scholar 

Download references

Funding

The study was carried out according to the basic research plan of state academies of sciences 2013–2020 and was supported by a grant from the President of the Russian Federation for State Support of Leading Scientific Schools (NSh-5875.2018.8). The authors are grateful to the Russian Foundation for Basic Research and Belarusian Foundation for Basic Research for funding (project no. 18-58-00037_Bel_a (T18R-286).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. V. Panin.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Panin, S.V., Buslovich, D.G., Kornienko, L.A. et al. Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods. J. Frict. Wear 41, 228–235 (2020). https://doi.org/10.3103/S1068366620030125

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068366620030125

Keywords:

Navigation