Skip to main content

Advertisement

Log in

Production of bacterial cellulose from alternative cheap and waste resources: A step for cost reduction with positive environmental aspects

  • Invited Review Paper
  • Published:
Korean Journal of Chemical Engineering Aims and scope Submit manuscript

Abstract

Bacterial cellulose (BC), an important biopolymer, has gained tremendous interest in several fields in the last few decades. Despite having the same chemical structure as plant cellulose, BC is superior in physical appearance and purity, as well as in mechanical, crystallinic, and biological properties for multiple applications. Despite these features, BC has limitations in production cost as well as physiological features. Notable limitations, including a non-bactericidal nature, low biocompatibility, and lack of conductive and magnetic properties, have been compensated through the development of composites using nanomaterials and polymers. Similarly, the limitation associated with cost has been reduced by developing new BC synthesis strategies, designing novel bioreactors, using genetically modified microbial species, and exploring alternative cheap fermentation media. Successful BC production has been reported from the use of industrial, confectionary, municipal and other wastes, including coconut water and fruit juices. Herein, we overview various efforts made thus far in identifying waste byproducts and inexpensive carbon sources for cost-effective BC production. It also provides information about the BC market and selling price, as well as techno-economic analysis of biotechnological BC production. This review article includes findings reported in the last few decades, and we hope it will be of great interest for readers as well as commercial BC producers.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. A. Demirbas, Energy Convers. Manag., 52, 1280 (2011).

    Article  Google Scholar 

  2. N. Shah, M. Ul-Islam, W.A. Khattak and J. K. Park, Carbohydr. Polym., 98, 1585 (2013).

    Article  CAS  PubMed  Google Scholar 

  3. M. Ul-Islam, M.W. Ullah, S. Khan, N. Shah and J. K. Park, Int. J. Biol. Macromol., 102, 1166 (2017).

    Article  CAS  Google Scholar 

  4. M. Ul-Islam, S. Khan, M.W. Ullah and J. K. Park, Int. J. Biol. Macromol., 137, 247 (2019).

    Article  CAS  PubMed  Google Scholar 

  5. M. Ul-Islam, Curr. Pharm. Des., 25, 3664 (2019).

    Article  CAS  Google Scholar 

  6. J. H. Ha, N. Shah, M. Ul-Islam, T. Khan and J. K. Park, Process Biochem., 46, 1717 (2011).

    Article  CAS  Google Scholar 

  7. J.H. Ha, O. Shehzad, S. Khan, S.Y. Lee, J.W. Park, T. Khan and J.K. Park, Korean J. Chem. Eng., 25, 812 (2008).

    Article  CAS  Google Scholar 

  8. Y. Kim, M.W. Ullah, M. Ul-Islam, S. Khan, J.H. Jang and J.K. Park, Biochem. Eng. J., 142, 135 (2019).

    Article  CAS  Google Scholar 

  9. M.W. Ullah, M. Ul-Islam, S. Khan, Y. Kim and J.K. Park, Carbohydr. Polym., 132, 286 (2015).

    Article  CAS  PubMed  Google Scholar 

  10. C. Seo, H.W. Lee, A. Suresh, J.W. Yang, J. K. Jung and Y.C. Kim, Korean J. Chem. Eng., 31, 1433 (2014).

    Article  CAS  Google Scholar 

  11. M.W. Ullah, M. Ul-Islam, S. Khan, N. Shah and J.K. Park, Korean J. Chem. Eng., 34, 1591 (2017).

    Article  CAS  Google Scholar 

  12. A. J. Brown, J. Chem. Soc. Trans., 49, 432 (1886).

    Article  CAS  Google Scholar 

  13. M.W. Ullah, M. Ul-Islam, S. Khan, Y. Kim and J. K. Park, Carbohydr. Polym., 136, 908 (2016).

    Article  CAS  PubMed  Google Scholar 

  14. Z. Shi, Y. Zhang, G.O. Phillips and G. Yang, Food Hydrocoll., 35, 539 (2014).

    Article  CAS  Google Scholar 

  15. W.A. Khattak, T. Khan, M. Ul-Islam, F. Wahid and J. K. Park, J. Polym. Environ., 23, 45 (2015).

    Article  CAS  Google Scholar 

  16. M. Ul-Islam, W.A. Khattak, M.W. Ullah, S. Khan and J.K. Park, Cellulose, 21, 433 (2014).

    Article  CAS  Google Scholar 

  17. A. Haider, S. Haider, I. K. Kang, A. Kumar, M.R. Kummara, T. Kamal and S. S. Han, Int. J. Biol. Macromol., 108, 455 (2018).

    Article  CAS  PubMed  Google Scholar 

  18. M. Ul-Islam, W.A. Khattak, M. Kang, S.M. Kim, T. Khan and J.K. Park, Cellulose, 20, 253 (2013).

    Article  CAS  Google Scholar 

  19. M. Ul-Islam, J. H. Ha, T. Khan and J. K. Park, Carbohydr. Polym., 92, 360 (2013).

    Article  CAS  PubMed  Google Scholar 

  20. T. Kamal, S.B. Khan and A.M. Asiri, Environ. Pollut., 218, 625 (2016).

    Article  CAS  PubMed  Google Scholar 

  21. M. Ul-Islam, S. Khan, M.W. Ullah and J. K. Park, Biotechnol. J., 10, 1847 (2015).

    Article  CAS  PubMed  Google Scholar 

  22. A. Shoukat, F. Wahid, T. Khan, M. Siddique, S. Nasreen, G. Yang, M.W. Ullah and R. Khan, Int. J. Biol. Macromol., 129, 965 (2019).

    Article  CAS  PubMed  Google Scholar 

  23. S. Khan, M. Ul-Islam, M.W. Ullah, M. Israr, J.H. Jang and J.K. Park, Int. J. Biol. Macromol., 107, 865 (2018).

    Article  CAS  PubMed  Google Scholar 

  24. A. Jasim, M.W. Ullah, Z. Shi, X. Lin and G. Yang, Carbohydr. Polym., 163, 62 (2017).

    Article  CAS  PubMed  Google Scholar 

  25. W.K. Czaja, D. J. Young, M. Kawecki and R.M. Brown, Biomacromolecules, 8, 1 (2007).

    Article  CAS  PubMed  Google Scholar 

  26. R.R. McCarthy, M.W. Ullah, P. Booth, E. Pei and G. Yang, Biotechnol. Adv., 37, 107448 (2019).

    Article  PubMed  CAS  Google Scholar 

  27. R.R. McCarthy, M.W. Ullah, E. Pei and G. Yang, Trends Biotechnol., 37, 1153 (2019).

    Article  CAS  Google Scholar 

  28. M. Ul-Islam, F. Subhan, S.U. Islam, S. Khan, N. Shah, S. Manan, M.W. Ullah and G. Yang, Int. J. Biol. Macromol., 137, 1050 (2019).

    Article  CAS  PubMed  Google Scholar 

  29. S. Khan, M. Ul-Islam, M. Ikram, S.U. Islam, M.W. Ullah, M. Israr, J.H. Jang, S. Yoon and J.K. Park, Int. J. Biol. Macromol., 117, 1200 (2018).

    Article  CAS  PubMed  Google Scholar 

  30. W. Aljohani, M.W. Ullah, X. Zhang and G. Yang, Int. J. Biol. Macromol., 107, 261 (2018).

    Article  CAS  PubMed  Google Scholar 

  31. Z. Di, Z. Shi, M.W. Ullah, S. Li and G. Yang, Int. J. Biol. Macromol., 105, 638 (2017).

    Article  CAS  PubMed  Google Scholar 

  32. S. Li, A. Jasim, W. Zhao, L. Fu, M.W. Ullah, Z. Shi and G. Yang, ES Mater. Manuf., 1, 41 (2018).

    Google Scholar 

  33. F.U. Khan, Asimullah, S. B. Khan, T. Kamal, A.M. Asiri, I.U. Khan and K. Akhtar, Int. J. Biol. Macromol., 102, 868 (2017).

    Article  PubMed  CAS  Google Scholar 

  34. M. Ul-Islam, M.W. Ullah, S. Khan, T. Kamal, S. Ul-Islam, N. Shah and J.K. Park, Recent Pat. Nanotechnol., 10, 169 (2016).

    Article  CAS  PubMed  Google Scholar 

  35. P. Krammer and H. Vogel, J. Supercrit. Fluids, 16, 189 (2000).

    Article  CAS  Google Scholar 

  36. Z. Hussain, W. Sajjad, T. Khan and F. Wahid, Cellulose, 26, 2895 (2019).

    Article  CAS  Google Scholar 

  37. Z. Cheng, R. Yang, X. Liu, X. Liu and H. Chen, Bioresour. Technol., 234, 8 (2017).

    Article  CAS  PubMed  Google Scholar 

  38. F.D. E. Goelzer, P. C. S. Faria-Tischer, J.C. Vitorino, M.R. Sierakowski and C.A. Tischer, Mater. Sci. Eng. C, 29, 546 (2009).

    Article  CAS  Google Scholar 

  39. F. Hong, Y. X. Zhu, G. Yang and X. X. Yang, J. Chem. Technol. Biotechnol., 86, 675 (2011).

    Article  CAS  Google Scholar 

  40. W. Al-Abdallah and Y. Dahman, Bioprocess Biosyst. Eng., 36, 1735 (2013).

    Article  CAS  PubMed  Google Scholar 

  41. C.H. Kuo, C.Y. Huang, C. J. Shieh, H.M.D. Wang and C.Y. Tseng, Waste Biomass Valori., 10, 85 (2019).

    Article  CAS  Google Scholar 

  42. E.A. Skiba, O.V. Baibakova, V.V. Budaeva, I.N. Pavlov, M. S. Vasilishin, E.I. Makarova, G.V. Sakovich, E.V. Ovchinnikova, S.P. Banzaraktsaeva, N.V. Vernikovskaya and V.A. Chumachenko, Chem. Eng. J., 329, 178 (2017).

    Article  CAS  Google Scholar 

  43. E.A. Skiba, V.V. Budaeva, E.V. Ovchinnikova, E. K. Gladysheva, E. I. Kashcheyeva, I.N. Pavlov and G.V. Sakovich, Chem. Eng. J., 383, 123128 (2019).

    Article  CAS  Google Scholar 

  44. M. Güzel and Ö. Akpınar, Waste Biomass Valori., 10, 2165 (2019).

    Article  CAS  Google Scholar 

  45. I. Algar, S. C. M. Fernandes, G. Mondragon, C. Castro, C. Garcia-Astrain, N. Gabilondo, A. Retegi and A. Eceiza, J. Appl. Polym. Sci., 132, 41237 (2014).

    Google Scholar 

  46. M.T. Luo, C. Zhao, C. Huang, X. F. Chen, Q. L. Huang, G. X. Qi, L. L. Tian, L. Xiong, H. L. Li and X. De Chen, Indian J. Microbiol., 57, 393 (2017).

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  47. L. Chen, F. Hong, X. xia Yang and S. fen Han, Bioresour. Technol., 135, 464 (2013).

    Article  CAS  PubMed  Google Scholar 

  48. M.U. Rani and K.A.A. Appaiah, J. Food Sci. Technol., 50, 755 (2013).

    Article  CAS  PubMed  Google Scholar 

  49. B. Adebayo-Tayo, M. Akintunde and J. Sanusi, J. Adv. Biol. Biotechnol., 14, 1 (2017).

    Article  Google Scholar 

  50. G. Pacheco, C.R. Nogueira, A. B. Meneguin, E. Trovatti, M. C. C. Silva, R.T. A. Machado, S. J. L. Ribeiro, E. C. da Silva Filho and H. da S. Barud, Ind. Crops Prod., 107, 13 (2017).

    Article  CAS  Google Scholar 

  51. S. Lotfiman, D.R. Awang Biak, T.B. Ti, S. Kamarudin and S. Nikbin, Adv. Polym. Technol., 37, 1085 (2018).

    Article  CAS  Google Scholar 

  52. F. Hong and K. Qiu, Carbohydr. Polym., 72, 545 (2008).

    Article  CAS  Google Scholar 

  53. W.W.Y. Voon, B. J. Muhialdin, N. L. Yusof, Y. Rukayadi and A. S. Meor Hussin, Appl. Biochem. Biotechnol., 187, 211 (2019).

    Article  CAS  PubMed  Google Scholar 

  54. P. Carreira, J. A. S. Mendes, E. Trovatti, L. S. Serafim, C. S.R. Freire, A. J.D. Silvestre and C.P. Neto, Bioresour. Technol., 102, 7354 (2011).

    Article  CAS  PubMed  Google Scholar 

  55. C. Castro, R. Zuluaga, J. L. Putaux, G. Caro, I. Mondragon and P. Gañán, Carbohydr. Polym., 84, 96 (2011).

    Article  CAS  Google Scholar 

  56. A. Casarica, G. Campeanu, M. Moscovici, A. Ghiorghita and V. Manea, Cellul. Chem. Technol., 47, 61 (2013).

    CAS  Google Scholar 

  57. J.V. Kumbhar, J.M. Rajwade and K.M. Paknikar, Appl. Microbiol. Biotechnol., 99, 6677 (2015).

    Article  CAS  PubMed  Google Scholar 

  58. C. Huang, X.Y. Yang, L. Xiong, H. J. Guo, J. Luo, B. Wang, H.R. Zhang, X.Q. Lin and X.D. Chen, Lett. Appl. Microbiol., 60, 491 (2015).

    Article  CAS  PubMed  Google Scholar 

  59. J.M. Wu and R.H. Liu, Carbohydr. Polym., 90, 116 (2012).

    Article  CAS  PubMed  Google Scholar 

  60. V. Revin, E. Liyaskina, M. Nazarkina, A. Bogatyreva and M. Shchankin, Brazilian J. Microbiol., 49, 151 (2018).

    Article  CAS  Google Scholar 

  61. J.Y. Hyun, B. Mahanty and C.G. Kim, Appl. Biochem. Biotechnol., 172, 3748 (2014).

    Article  CAS  PubMed  Google Scholar 

  62. M. Liu, M. Zhang, S. Lin, J. Liu, Y. Yang and Y. Jin, African J. Microbiol. Res., 6, 4739 (2012).

    CAS  Google Scholar 

  63. A. Vazquez, M. L. Foresti, P. Cerrutti and M. Galvagno, J. Polym. Environ., 21, 545 (2013).

    Article  CAS  Google Scholar 

  64. C. Huang, H. J. Guo, L. Xiong, B. Wang, S.L. Shi, X.F. Chen, X.Q. Lin, C. Wang, J. Luo and X. De Chen, Carbohydr. Polym., 136, 198 (2016).

    Article  CAS  PubMed  Google Scholar 

  65. A. Cavka, X. Guo, S. J. Tang, S. Winestrand, L. J. Jönsson and F. Hong, Biotechnol. Biofuels, 6, 25 (2013).

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  66. R.P. Kona, N. Qureshi and J.S. Pai, Bioresour. Technol., 78, 123 (2001).

    Article  CAS  PubMed  Google Scholar 

  67. H. I. Jung, O. M. Lee, J. H. Jeong, Y.D. Jeon, K. H. Park, H. S. Kim, W.G. An and H. J. Son, Appl. Biochem. Biotechnol., 162, 486 (2010).

    Article  CAS  PubMed  Google Scholar 

  68. A. F. S. Costa, F.C.G. Almeida, G.M. Vinhas and L.A. Sarubbo, Front. Microbiol., 8, 2027 (2017).

    Article  PubMed  PubMed Central  Google Scholar 

  69. E. Tsouko, C. Kourmentza, D. Ladakis, N. Kopsahelis, I. Mandala, S. Papanikolaou, F. Paloukis, V. Alves and A. Koutinas, Int. J. Mol. Sci., 16, 14832 (2015).

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  70. Z. Li, L. Wang, J. Hua, S. Jia, J. Zhang and H. Liu, Carbohydr. Polym., 120, 115 (2015).

    Article  CAS  PubMed  Google Scholar 

  71. F. Hong, X. Guo, S. Zhang, S. fen Han, G. Yang and L. J. Jönsson, Bioresour. Technol., 104, 503 (2012).

    Article  CAS  PubMed  Google Scholar 

  72. C.H. Kuo, P. J. Lin and C.K. Lee, J. Chem. Technol. Biotechnol., 85, 1346 (2010).

    Article  CAS  Google Scholar 

  73. W.A. Khattak, T. Khan, M. Ul-Islam, M.W. Ullah, S. Khan, F. Wahid and J. K. Park, J. Food Sci. Technol., 52, 8343 (2015).

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  74. N. F.A. Sanadi, Y. Van Fan, C.W. Leow, J. H. Wong, Y. S. Koay, C.T. Lee, L.S. Chua and M.R. Sarmidi, Chem. Eng. Trans., 56, 511 (2017).

    Google Scholar 

  75. N. Tyagi and S. Suresh, J. Clean. Prod., 112, 71 (2016).

    Article  CAS  Google Scholar 

  76. A. F. S. de Costa, V.R. Do Nascimento, J.D.P. de Amorim, E.A.S. de Gomes, L. M. de Araújo and L. A. Sarubbo, Chem. Eng. Trans., 64, 1 (2018).

    Google Scholar 

  77. A. Kurosumi, C. Sasaki, Y. Yamashita and Y. Nakamura, Carbohydr. Polym., 76, 333 (2009).

    Article  CAS  Google Scholar 

  78. S. S. Kim, S.Y. Lee, K. J. Park, S. M. Park, H. J. An, J. M. Hyun and Y.H. Choi, Saudi J. Biol. Sci., 24, 314 (2017).

    Article  CAS  PubMed  Google Scholar 

  79. H.L. S. Lima, E. S. Nascimento, F.K. Andrade, A. I. S. Brígida, M. F. Borges, A.R. Cassales, C.R. Muniz, M.D. S. M. Souza Filho, J. P. S. Morais and M.D. F. Rosa, Brazilian J. Chem. Eng., 34, 671 (2017).

    Article  CAS  Google Scholar 

  80. M.R. Kosseva, M. Li, J. Zhang, Y. He and N.A. S. Tjutju, Proc. 2nd Int. Conf. Biosci. Biotechnol., 2, 36 (2017).

    Google Scholar 

  81. B. Hungund, S. Prabhu, C. Shetty, S. Acharya, V. Prabhu and S. G. Gupta, J. Microb. Biochem. Technol., 5, 2 (2013).

    Google Scholar 

  82. P. Lestari, N. Elfrida, A. Suryani and Y. Suryadi, Jordan J. Biol. Sci., 7, 75 (2014).

    Article  Google Scholar 

  83. A.W. Indrianingsih, V.T. Rosyida, T.H. Jatmiko, D.J. Prasetyo, C.D. Poeloengasih, W. Apriyana, K. Nisa, S. Nurhayati, H. Mudjijono, C. Darsih, D. Pratiwi, A. Suwanto and D. Ratih, in: IOP Conference series in earth and environmental sciences, 101, 012010 (2017).

    Article  Google Scholar 

  84. G. Gayathry and G. Gopalaswamy, J. Pure Appl. Microbiol., 7, 2389 (2013).

    CAS  Google Scholar 

  85. M. Usha Rani and K.A. Anu Appaiah, Food Chem., 130, 243 (2012).

    Article  CAS  Google Scholar 

  86. S. Emanuele, M. Lauricella, G. Calvaruso, A. D’Anneo and M. Giuliano, Nutrients, 9, 992 (2017).

    Article  PubMed Central  CAS  Google Scholar 

  87. X.Y. Yang, C. Huang, H. J. Guo, L. Xiong, J. Luo, B. Wang, X.Q. Lin, X. F. Chen and X.D. Chen, Prep. Biochem. Biotechnol., 46, 39 (2016).

    Article  PubMed  CAS  Google Scholar 

  88. S.M. Yim, J.E. Song and H.R. Kim, Process Biochem., 59, 26 (2017).

    Article  CAS  Google Scholar 

  89. W.N. Goh, A. Rosma, B. Kaur, A. Fazilah, A.A. Karim and R. Bhat, Int. Food Res. J., 19, 109 (2012).

    CAS  Google Scholar 

  90. ResearchMoz, QYResearch, https://www.researchmoz.us/globalmicrobial-and-bacterial-cellulose-market-research-report-2017-report.html (2017).

    Google Scholar 

  91. M. Phisalaphong, T.K. Tran, S. Taokaew, R. Budiraharjo, G.G. Febriana, D.N. Nguyen, S. Chu-Ky and F. Dourado, in: Bacterial nanocellulose, Elsevier, 231 (2016).

    Book  Google Scholar 

  92. M.E. S. Piadozo, in: Bacterial nanocellulose: From biotechnology to bio-economy, Elsevier, 215 (2016).

    Book  Google Scholar 

  93. F. Dourado, A. Fontão, M. Leal, A. Cristina Rodrigues and M. Gama, in: Bacterial nanocellulose: From biotechnology to bio-economy, 199 (2016).

    Book  Google Scholar 

  94. S.M.A. S. Keshk, T.M.A. Razek and K. Sameshima, African J. Biotechnol., 5, 1519 (2006).

    CAS  Google Scholar 

Download references

Acknowledgements

This research was partially supported by the basic science research program through the National Research Foundation (NRF) of Korea, funded by the Ministry of Education, Science and Technology (NRF-2014-R1A1A2055756). This work has also been partially supported by The Research Council (TRC) Oman through Block Research Funding Program (BFP/RGP/EBR/18/106).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Joong Kon Park.

Additional information

Joong Kon Park is a Professor at the department of Chemical Engineering, Kyungpook National University in Korea. He received his B.S. degree (Seoul National University, Korea), M.S. and Ph.D. degrees (KAIST, Korea), all in Chemical Engineering and was a postdoctoral fellow at the University of Michigan at Ann Arbor. His research interests include transport phenomena, and biochemical engineering, especially, bacterial cellulose nanocomposite. His paper “Overview of bacterial cellulose composites: A multipurpose advanced material” has been cited more than 350 times. He had worked as Editor-in-Chief of Korean J Chem Eng for 8 years from 2009 to 2016 and also worked as Director of Engineering at Korean NRF for 2 years from 2017 to 2019.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ul-Islam, M., Ullah, M.W., Khan, S. et al. Production of bacterial cellulose from alternative cheap and waste resources: A step for cost reduction with positive environmental aspects. Korean J. Chem. Eng. 37, 925–937 (2020). https://doi.org/10.1007/s11814-020-0524-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11814-020-0524-3

Keywords

Navigation