Abstract
Aiming to improve the poor miscibility between lignin and non-polar materials, alkali lignin (AL) was self-assembled into lignin reverse micelles (LRM) and blended with high-density polyethylene (HDPE) to fabricate composite films. The particle size of AL increased from 3.5 nm to 130 nm after forming LRM, showing a uniform spherical morphology. The water droplet contact angle increased from 54° to 89°. Optimal and rheological analysis revealed that composite films exhibited good transparency, ultraviolet (UV)-blocking performance and low viscoelasticity after adding the nano LRM. Under the optimal dosage of 5 wt% LRM, the composite film can screen 93% UV rays, and the apparent viscosities, complex viscosities, storage and loss modulus of the mixture were the lowest. Atomic force microscopy (AFM) was used to investigate the molecular interactions between lignin and HDPE. The average adhesion force between LRM and HDPE in dry air was 1.07 mN m−1, while that between AL and HDPE was 0.77 mN m−1. AFM experiments fundamentally demonstrated better compatibility between LRM and HDPE, which was beneficial for the improvement of UV-blocking, rheological properties, as well as their processability of LRM/HDPE films.
Funding source: National Natural Science Foundation of China
Award Identifier / Grant number: 21878113
Award Identifier / Grant number: 21606089
Award Identifier / Grant number: 21436004
Funding source: Central Universities
Award Identifier / Grant number: 2018JQ05
Award Identifier / Grant number: 2017B090903003
Funding source: Guangzhou Science and Technology Research Project of China
Award Identifier / Grant number: 201806010139
Award Identifier / Grant number: 201704030126
Funding statement: This work was financially supported by the National Natural Science Foundation of China (NSFC), Funder ID: http://dx.doi.org/10.13039/501100001809 (21878113, 21606089, 21436004), Fundamental Research Funds for the Central Universities (2018JQ05), Guangdong Province Science and Technology Research Project of China (2017B090903003) and Guangzhou Science and Technology Research Project of China (201806010139, 201704030126).
Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.
Employment or leadership: None declared.
Honorarium: None declared.
References
Alexy, P., Košíková, B., Crkonová, G., Gregorová, A., Martiš, P. (2004) Modification of lignin-polyethylene blends with high lignin content using ethylene-vinylacetate copolymer as modifier. J. Appl. Polym. Sci. 94:1855–1860.10.1002/app.20716Search in Google Scholar
Aro, T., Fatehi, P. (2017) Production and application of lignosulfonates and sulfonated lignin. ChemSusChem. 10:1861–1877.10.1002/cssc.201700082Search in Google Scholar PubMed
Chen, F., Dai, H.H., Dong, X.L., Yang, J.T., Zhong, M.Q. (2011) Physical properties of lignin-based polypropylene blends. Polym. Composite. 32:1019–1025.10.1002/pc.21087Search in Google Scholar
Chen, L.H., Dou, J.Z., Ma, Q.L., Li, N., Wu, R.C., Bian, H.Y., Yelle, D.J., Vuorinen, T., Fu, S.Y., Pan, X.J., Zhu, J.Y. (2017) Rapid and near-complete dissolution of wood lignin at ≤80 °C by a recyclable acid hydrotrope. Sci. Adv. 3:1701735.10.1126/sciadv.1701735Search in Google Scholar PubMed PubMed Central
Chung, Y.L., Olsson, J.V., Li, R.J., Frank, C.W., Waymouth, R.M., Billington, S.L., Sattely, E.S. (2013) A renewable lignin–lactide copolymer and application in biobased composites. ACS Sustainable Chem. Eng. 1:1231–1238.10.1021/sc4000835Search in Google Scholar
Dehne, L., Vila Babarro, C., Saake, B., Schwarz, K.U. (2016) Influence of lignin source and esterification on properties of lignin-polyethylene blends. Ind. Crops Prod. 86:320–328.10.1016/j.indcrop.2016.04.005Search in Google Scholar
Duval, A., Lawoko, M. (2014) A review on lignin-based polymeric, micro- and nano-structured materials. React. Funct. Polym. 85:78–96.10.1016/j.reactfunctpolym.2014.09.017Search in Google Scholar
Finot, E., Lesniewska, E., Mutin, J.C., Goudonnet, J.P. (2000) Investigations of surface forces between gypsum microcrystals in air using atomic force microscopy. Langmuir. 16:4237–4244.10.1021/la9902439Search in Google Scholar
Ge, Y.Y., Xiao, D., Li, Z.L., Cui, X.M. (2014) Dithiocarbamate functionalized lignin for efficient removal of metallic ions and the usage of the metal-loaded bio-sorbents as potential free radical scavengers. J. Mater. Chem. A. 2:2136–2145.10.1039/C3TA14333CSearch in Google Scholar
Hashimoto, A., Sakamoto, K. (2011) UV-blocking film for food storage using titanium dioxide. Food Sci. Technol. Res. 17:199–202.10.3136/fstr.17.199Search in Google Scholar
Jankowska, D., Heck, T., Schubert, M., Yerlikaya, A., Weymuth, C., Rentsch, D., Schober, I., Richter, M. (2018) Enzymatic synthesis of lignin-based concrete dispersing agents. Chem. Bio. Chem. 19:1365–1369.10.1002/cbic.201800064Search in Google Scholar PubMed
Jiang, T., Zhu, Y. (2015) Measuring graphene adhesion using atomic force microscopy with a microsphere tip. Nanoscale. 7:10760–10766.10.1039/C5NR02480CSearch in Google Scholar PubMed
Jiang, Y.Q., Song, Y.Y., Miao, M., Cao, S.M., Feng, X., Fang, J.H., Shi, L.Y. (2015) Transparent nanocellulose hybrid films functionalized with ZnO nanostructures for UV-blocking. J. Mater. Chem. C. 3:6717–6724.10.1039/C5TC00812CSearch in Google Scholar
Kai, D., Tan, M.J., Chee, P.L., Chua, Y.K., Yap, Y.L., Loh, X.J. (2016) Towards lignin-based functional materials in a sustainable world. Green Chem. 18:1175–1200.10.1039/C5GC02616DSearch in Google Scholar
Ko, H.U., Zhai, L., Park, J.H., Lee, J.Y., Kim, D., Kim, J. (2018) Poly(vinyl alcohol)-lignin blended resin for cellulose-based composites. J. Appl. Polym. Sci. 135:46655 (1–7).10.1002/app.46655Search in Google Scholar
Konduri, M.K.R., Fatehi, P. (2018) Adsorption and dispersion performance of oxidized sulfomethylated kraft lignin in coal water slurry. Fuel Process. Technol. 176:267–275.10.1016/j.fuproc.2018.04.004Search in Google Scholar
Li, Y., Sarkanen, S. (2005) Miscible blends of kraft lignin derivatives with low-T-g polymers. Macromolecules. 38:2296–2306.10.1021/ma047546gSearch in Google Scholar
Li, S.Y., Li, Z.Q., Zhang, Y.D., Liu, C., Yu, G., Li, B., Mu, X.D., Peng, H. (2017a) Preparation of concrete water reducer via fractionation and modification of lignin extracted from pine wood by formic acid. ACS Sustainable Chem. Eng. 5:4214–4222.10.1021/acssuschemeng.7b00194Search in Google Scholar
Li, Y.Y., Qiu, X.Q., Qian, Y., Xiong, W.L., Yang, D.J. (2017b) pH-responsive lignin-based complex micelles: preparation, characterization and application in oral drug delivery. Chem. Eng. J. 327:1176–1183.10.1016/j.cej.2017.07.022Search in Google Scholar
Luo, F., Ning, N.Y., Chen, L., Su, R., Cao, J., Zhang, Q., Fu, Q., Zhao, S.G. (2009) Effects of compatibilizers on the mechanical properties of low density polyethylene/lignin blends. Chinese J. Polym. Sci. 27:833–842.10.1142/S0256767909004552Search in Google Scholar
Luo, X.G., Xiao, Y.Q., Wu, Q.X., Zeng, J. (2018) Development of high-performance biodegradable rigid polyurethane foams using all bioresource-based polyols: lignin and soy oil-derived polyols. Int. J. Biol. Macromol. 115:786–791.10.1016/j.ijbiomac.2018.04.126Search in Google Scholar
Maldhure, A.V., Chaudhari, A.R., Ekhe, J.D. (2010) Thermal and structural studies of polypropylene blended with esterified industrial waste lignin. J. Therm. Anal. Calorim. 103:625–632.10.1007/s10973-010-1048-6Search in Google Scholar
Maldhure, A.V., Ekhe, J.D., Deenadayalan, E. (2012) Mechanical properties of polypropylene blended with esterified and alkylated lignin. J. Appl. Polym. Sci. 125:1710–1712.10.1002/app.35633Search in Google Scholar
Mandlekar, N., Cayla, A., Rault, F., Giraud, S., Salaün, F., Malucelli, G., Guan, J. (2017) Thermal stability and fire retardant properties of polyamide 11 microcomposites containing different lignins. Ind. Eng. Chem. Res. 56:13704–13714.10.1021/acs.iecr.7b03085Search in Google Scholar
Meyer, E.E., Rosenberg, K.J., Israelachvili, J. (2006) Recent progress in understanding hydrophobic interactions. Proc. Natl. Acad. Sci. U.S.A. 103:15739–15746.10.1073/pnas.0606422103Search in Google Scholar
Pan, X.J., Kadla, J.F., Ehara, K., Gilkes, N., Saddler, J.N. (2006) Organosolv ethanol lignin from hybrid poplar as a radical scavenger: relationship between lignin structure, extraction conditions, and antioxidant activity. J. Agric. Food Chem. 54:5806–5813.10.1021/jf0605392Search in Google Scholar
Pouteau, C., Dole, P., Cathala, B., Averous, L., Boquillon, N. (2003) Antioxidant properties of lignin in polypropylene. Polym. Degrad. Stabil. 81:9–18.10.1016/S0141-3910(03)00057-0Search in Google Scholar
Qian, Y., Qiu, X.Q., Zhu, S.P. (2015) Lignin: a nature-inspired sun blocker for broad-spectrum sunscreens. Green Chem. 17:320–324.10.1039/C4GC01333FSearch in Google Scholar
Qian, Y., Qiu, X.Q., Zhu, S.P. (2016) Sunscreen performance of lignin from different technical resources and their general synergistic effect with synthetic sunscreens. ACS Sustainable Chem. Eng. 4:4029–4035.10.1021/acssuschemeng.6b00934Search in Google Scholar
Qian, Y., Zhong, X.W., Li, Y., Qiu, X.Q. (2017) Fabrication of uniform lignin colloidal spheres for developing natural broad-spectrum sunscreens with high sun protection factor. Ind. Crop. Prod. 101:54–60.10.1016/j.indcrop.2017.03.001Search in Google Scholar
Ragauskas, J., Beckham, G.T., Biddy, M.J., Chandra, R., Chen, F., Davis, M.F., Davison, B.H., Dixon, R.A., Gilna, P., Keller, M., Langan, P., Naskar, A.K., Saddler, J.N., Tschaplinski, T.J., Tuskan, G.A., Wyman, C.E. (2014) Lignin valorization: improving lignin processing in the biorefinery. Science. 344:1246843.10.1126/science.1246843Search in Google Scholar PubMed
Ratnaweera, D.R., Saha, D., Pingali, S.V., Labbé, N., Naskar, A.K., Dadmun, M. (2015) The impact of lignin source on its self-assembly in solution. RSC Adv. 5:67258–67266.10.1039/C5RA13485DSearch in Google Scholar
Sadeghifar, H., Argyropoulos, D.S. (2015) Correlations of the antioxidant properties of softwood kraft lignin fractions with the thermal stability of its blends with polyethylene. ACS Sustainable Chem. Eng. 3:349–356.10.1021/sc500756nSearch in Google Scholar
Sailaja, R.R.N. (2005) Low density polyethylene and grafted lignin polyblends using epoxy-functionalized compatibilizer: mechanical and thermal properties. Polym. Int. 54:1589–1598.10.1002/pi.1864Search in Google Scholar
Sailaja, R.R.N., Deepthi, M.V. (2010) Mechanical and thermal properties of compatibilized composites of polyethylene and esterified lignin. Mater. Design. 31:4369–4379.10.1016/j.matdes.2010.03.046Search in Google Scholar
Saito, T., Brown, R.H., Hunt, M.A., Pickel, D.L., Pickel, J.M., Messman, J.M., Baker, F.S., Keller, M., Naskar, A.K. (2012) Turning renewable resources into value-added polymer: development of lignin-based thermoplastic. Green Chem. 14:3295.10.1039/c2gc35933bSearch in Google Scholar
Saito, T., Perkins, J.H., Jackson, D.C., Trammel, N.E., Hunt, M.A., Naskar, A.K. (2013) Development of lignin-based polyurethane thermoplastics. RSC Adv. 3:21832.10.1039/c3ra44794dSearch in Google Scholar
Schutyser, W., Renders, T., Van den Bosch, S., Koelewijn, S.F., Beckham, G.T., Sels, B.F. (2018) Chemicals from lignin: an interplay of lignocellulose fractionation, depolymerisation, and upgrading. Chem. Soc. Rev. 47:852–908.10.1039/C7CS00566KSearch in Google Scholar PubMed
Stewart, D. (2008) Lignin as a base material for materials applications: chemistry, application and economics. Ind. Crop. Prod. 27:202–207.10.1016/j.indcrop.2007.07.008Search in Google Scholar
Upton, B.M., Kasko, A.M. (2016) Strategies for the conversion of lignin to high-value polymeric materials: review and perspective. Chem. Rev. 116:2275–2306.10.1021/acs.chemrev.5b00345Search in Google Scholar PubMed
Wang, G.L., Xia, Y., Liang, B.K., Sui, W.J., Si, C.L. (2018) Successive ethanol–water fractionation of enzymatic hydrolysis lignin to concentrate its antimicrobial activity. J. Chem. Technol. Biot. 10:2977–2987.10.1002/jctb.5656Search in Google Scholar
Xing, Q., Ruch, D., Dubois, P., Wu, L., Wang, W.J. (2017) Biodegradable and high-performance poly(butylene adipate-co-terephthalate)–lignin UV-blocking films. ACS Sustainable Chem. Eng. 5:10342–10351.10.1021/acssuschemeng.7b02370Search in Google Scholar
Yi, H., Yang, Y., Gu, X.Y., Huang, J., Wang, C.Y. (2015) Multilayer composite microcapsules synthesized by Pickering emulsion templates and their application in self-healing coating. J. Mater. Chem. A. 3:13749–13757.10.1039/C5TA02288FSearch in Google Scholar
Zhang, W., Lin, H., Lin, Z. (2015) 3D hierarchical porous carbon for supercapacitors prepared from lignin through a facile template-free method. ChemSusChem 8:2114–2122.10.1002/cssc.201403486Search in Google Scholar PubMed
Zhao, W., Xiao, L.P., Song, G. (2017) From lignin subunits to aggregates: insights into lignin solubilization. Green Chem. 19:3272–3281.10.1039/C7GC00944ESearch in Google Scholar
Zhou, M.S., Sun, Z.J., Yang, D.J., Huang, J.H., Qiu, X.Q. (2014) The Effect of Plasticizer on the Properties of Alkali Lignin/HDPE Composites. Acta. Polym. Sin. 2:210–217.10.3724/SP.J.1105.2014.13204Search in Google Scholar
Supplementary Material
The online version of this article offers supplementary material (https://doi.org/10.1515/hf-2019-0091).
©2019 Walter de Gruyter GmbH, Berlin/Boston