Abstract
Purpose
External sensors are vulnerable to the external magnetic field, temperature, noise, and other factors in the semi-active control system based on magnetorheological (MR) damper, which not only reduces the reliability and stability but also increases the complexity, installation space, and system cost. Meanwhile, mechanical energy is generally dissipated as heat due to the friction between the cylinder and damper piston of the MR damper. To further broaden the applications of MR damper, it is essential to maintain excellent functions when the power supply is cut off in various emergencies. Based on this, a novel MR damper with displacement self-sensing and energy harvesting capability is proposed to solve the problems such as large structural size, high system cost, and vibration energy dissipation.
Methods
Firstly, the structures of the MR damping, displacement self-sensing, and vibration energy harvesting are designed and integrated into the proposed MR damper. Then, the distribution of the magnetic flux density, displacement self-sensing voltage, and energy harvesting efficiency with a single induction coil and double induction coil is obtained using the finite element method. The experimental test system is set up and the performance of MR damping, displacement self-sensing voltage, and energy harvesting efficiency is experimentally tested.
Results
The experimental results show that the damping force reaches 513 N at the applied current of 0.25 A. At the same time, the amplitude of self-sensing voltage increases linearly with the increase of the amplitude of sinusoidal displacement excitation, and the displacement sensitivity comes up to 54.37 mV/mm. Moreover, the self-sensing voltage of the vibration energy harvesting component with a double induction coil is 2.512 V, and the energy harvesting efficiency is about twice than that with a single induction coil.
Conclusions
It is found that the proposed MR damper, with a relatively compact structure and lower cost compared with traditional MR damper, not only promisingly achieves excellent dynamic damping performance but also simultaneously possesses displacement self-sensing ability and energy harvesting capability.
Similar content being viewed by others
References
Shreedhar K, Krishna V, Jong SO, Seung BC (2019) Vibration controllability of sandwich structures with smart materials of electrorheological fluids and magnetorheological materials: a review. J Vib Eng Technol 7(4):359–377
Kubík M, Macháček O, Strecker Z, Roupec J (2017) Design and testing of magnetorheological valve with fast force response time and great dynamic force range. Smart Mater Struct 26(4):047002
Shreedhar K, Krishna V (2019) Experimental investigation of damping effect in semi-active magnetorheological fluid sandwich beam under non-homogeneous magnetic field. J Vib Eng Technol 7(2):107–116
Fu Q, Wang DH, Xu L, Yuan G (2017) A magnetorheological damper-based prosthetic knee (MRPK) and sliding mode tracking control method for an MRPK-based lower limb prosthesis. Smart Mater Struct 26(4):045030
Gurubasavaraju T, Kumar H, Mahalingam A (2018) An approach for characterizing twin-tube shear-mode magnetorheological damper through coupled FE and CFD analysis. J Braz Soc Mech Sci Eng 40(3):139. https://doi.org/10.1007/s40430-018-1066-z
Chen ZH, Lam KH, Ni YQ (2016) Enhanced damping for bridge cables using a self-sensing MR damper. Smart Mater Struct 25(8):085019
Lam KH, Chen ZH, Ni YQ, Chan HL (2010) A magnetorheological damper capable of force and displacement sensing. Sens Actuator A 158(1):51–59
Ahamed R, Ferdaus MM, Li Y (2016) Advancement in energy harvesting magneto-rheological fluid damper: a review. Korea-Aust Rheol J 28(4):355–379
Bai XX, Wereley NM (2014) A fail-safe magnetorheological energy absorber for shock and vibration isolation. J Appl Phys 115(17):17B535
Ferdaus MM, Rashid MM, Bhuiyan MM, Hasan MR (2013) Novel design of a self powered and self sensing magneto-rheological damper. IOP Conf Ser Mater Sci Eng 53(1):012048
Bogdan S (2010) Vibration power generator for a linear MR damper. Smart Mater Struct 19(10):105012
Chen C, Liao WH (2012) A self-sensing magnetorheological damper with power generation. Smart Mater Struct 21(2):025014
Wang DH, Bai XX (2013) A magnetorheological damper with an integrated self-powered displacement sensor. Smart Mater Struct 22(7):075001
Wang DH, Wang T (2009) Principle design and modeling of an integrated relative displacement self-sensing magnetorheological damper based on electromagnetic induction. Smart Mater Struct 18(9):095025
Guan X, Huang Y, Ru Y, Li H, Ou JP (2015) A novel self-powered MR damper: theoretical and experimental analysis. Smart Mater Struct 24(10):105033
Guan X, Ru Y, Huang Y (2017) A novel velocity self-sensing magnetorheological damper: design fabricate and experimental analysis. J Intell Mater Syst Struct 22(4):68–77
Sun S, Yang J, Li W, Deng H, Du H, Alici G (2015) Development of an MRE adaptive tuned vibration absorber with self-sensing capability. Smart Mater Struct 24(9):095012
Li Z, Zuo L, Luhrs G, Lin L, Qin YX (2013) Electromagnetic energy-harvesting shock absorbers: design modeling and road tests. IEEE Trans Veh Technol 62(3):1065–1074
Chen C, Zou L, Liao WH (2015) Regenerative magnetorheological dampers for vehicle suspensions. Proc SPIE 19(3):94353K
Li ZJ, Zuo L, Kuang J, Luhrs G (2013) Energy-harvesting shock absorber with a mechanical motion rectifier. Smart Mater Struct 22(2):025008
Xie L, Li J, Li X, Huang L, Cai S (2018) Damping-tunable energy-harvesting vehicle damper with multiple controlled generators: design modeling and experiments. Mech Syst Signal Process 99:859–872
Dong X (2016) Design and characterization of axial flux permanent magnet energy harvester for vehicle magnetorheological damper. Smart Mater Struct 25(1):015024
Yu M, Peng Y, Wang S, Fu J, Choi SB (2014) A new energy-harvesting device system for wireless sensors adaptable to on-site monitoring of mr damper motion. Smart Mater Struct 23(7):077002
Maciej R, Bogdan S (2019) Ability of energy harvesting MR damper to act as a velocity sensor in vibration control systems. Acta Mech Autom 13(2):135–145
Bai X, Zhong WM, Zou Q, Zhu AD, Sun J (2018) Principle design and validation of a power-generated magnetorheological energy absorber with velocity self-sensing capability. Smart Mater Struct 27(7):075041
Hu GL, Ru Y, Li WH (2015) Design and development of a novel displacement differential self-induced magnetorheological damper. J Intell Mater Syst Struct 26(5):27–40
Hu GL, Zhou W, Liao M, Li WH (2015) Static and dynamic experiment evaluations of a displacement differential self-induced magnetorheological damper. Shock Vib 50(1):295294
Hu GL, Zhou W, Li WH (2015) A new magnetorheological damper with improved displacement differential self-induced ability. Smart Mater Struct 24(8):087001
Hu GL, Lu Y, Sun SS, Li WH (2017) Development of a self-sensing magnetorheological damper with magnets in-line coil mechanism. Sens Actuators A 255:71–78
Hu GL, Lu Y, Sun SS, Li WH (2016) Performance analysis of a magnetorheological damper with energy harvesting ability. Shock Vib 23(2):2959763
Mangal SK, Kumar A (2014) Experimental and numerical studies of magneto rheological (MR) damper. Chin J Eng 34(2):915694
Li GJ, Yang ZB (2020) Modelling and analysis of a magnetorheological damper with nonmagnetized passages in piston and minor losses. Shock Vib 27(1):2052140
Acknowledgements
This work was supported by National Natural Science Foundation of China (No. 51765016).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
On behalf of all authors, the corresponding author states that there is no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Hu, G., Yi, F., Liu, H. et al. Performance Analysis of a Novel Magnetorheological Damper with Displacement Self-Sensing and Energy Harvesting Capability. J. Vib. Eng. Technol. 9, 85–103 (2021). https://doi.org/10.1007/s42417-020-00212-7
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s42417-020-00212-7