Skip to main content

Advertisement

Log in

Fabrication of superhydrophobic cotton fabric treated with n-dodecyltrimethoxysilane/zirconium oxychloride for highly efficient oil/water separation

  • Published:
Journal of Coatings Technology and Research Aims and scope Submit manuscript

Abstract

A simple sol–gel method was proposed to fabricate superhydrophobic cotton fabric (S-fabric) with a water contact angle of 155.6°. A co-condensation process between zirconium hydroxide (Zr(OH)4) and n-dodecyltrimethoxysilane under alkaline condition was presented. The functionalized Zr(OH)4 NPs with long-chain alkyl groups (–(CH2)11CH3) offered both hierarchical roughness and lower surface energy for S-fabric. The functional groups, surface morphology, element distribution, and surface roughness changes were examined by FTIR, SEM, EDS, and 3D optical profiler, respectively. And the results indicated that the cotton fabric was successfully modified. The obtained cotton fabric retained chemical stability after 72 h immersion in different extreme conditions, and mechanical durability after 200 cm of abrasion length. The S-fabric could be applied in the separation of oil–water mixture (n-hexane, n-heptane, n-dodecane, cyclohexane and kerosene) with the high efficiency (> 96%), and the efficiency remained stable after 50 separation cycles (n-dodecane and n-hexane). The facile preparation, chemical and mechanical stability, high separation efficiency, and good reusability of S-fabric indicated the potential practical application value in oil/water separation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Scheme 1
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Kim, K, Lichtenhan, JD, Otaigbe, JU, “Facile Route to Nature Inspired Hydrophobic Surface Modification of Phosphate Glass Using Polyhedral Oligomeric Silsesquioxane with Improved Properties.” Appl. Surf. Sci., 470 733–743 (2019)

    CAS  Google Scholar 

  2. Zhang, D, Li, L, Wu, Y, Zhu, B, Song, H, “One-Step Method for Fabrication of Bioinspired Hierarchical Superhydrophobic Surface with Robust Stability.” Appl. Surf. Sci., 473 493–499 (2019)

    CAS  Google Scholar 

  3. Cheng, Y, Wu, B, Ma, X, Lu, S, Xu, W, Szunerits, S, Boukherroub, R, “Facile Preparation of High Density Polyethylene Superhydrophobic/Superoleophilic Coatings on Glass, Copper and Polyurethane Sponge for Self-cleaning, Corrosion Resistance and Efficient Oil/Water Separation.” J. Colloid Interface Sci., 525 76–85 (2018)

    CAS  Google Scholar 

  4. Wang, D, Zhao, A, Sun, H, Chen, P, He, Q, “Bio-inspired Hierarchical Hair Arrays with Tunable Adhesive Superhydrophobicity.” Colloids Surf. A, 538 262–269 (2018)

    CAS  Google Scholar 

  5. Yu, NL, Xiao, XY, Ye, ZH, Pan, GM, “Facile Preparation of Durable Superhydrophobic Coating with Self-cleaning Property.” Surf. Coat. Technol., 347 199–208 (2018)

    CAS  Google Scholar 

  6. Shi, Y, Xiao, XY, Zhang, WP, “Facile Fabrication of Superhydrophobic Surface with Needle-Like Microflower Structure on Aluminum Substrate.” J. Coat. Technol. Res., 12 (6) 1143–1151 (2015)

    CAS  Google Scholar 

  7. Jia, S, Chen, H, Luo, S, Qing, Y, Deng, S, Yan, N, Wu, Y, “One-Step Approach to Prepare Superhydrophobic Wood with Enhanced Mechanical and Chemical Durability: Driving of Alkali.” Appl. Surf. Sci., 455 115–122 (2018)

    CAS  Google Scholar 

  8. Xie, W, Xiao, XY, Zhao, YC, Zhang, WP, “Preparation of Hydrophobic SiO2@(TiO2/MoS2) Composite Film and Its Self-cleaning Properties.” J. Coat. Technol. Res., 14 (5) 1147–1158 (2017)

    CAS  Google Scholar 

  9. Zhang, HY, Yang, YL, Pan, JF, Long, H, Huang, LS, Zhang, XK, “Compare Study Between Icephobicity and Superhydrophobicity.” Physica B, 556 118–130 (2019)

    CAS  Google Scholar 

  10. Hu, J, He, S, Wang, Z, Zhu, J, Wei, L, Chen, Z, “Stearic Acid-coated Superhydrophobic Fe2O3/Fe3O4 Composite Film on N80 Steel for Corrosion Protection.” Surf. Coat. Technol., 359 47–54 (2019)

    CAS  Google Scholar 

  11. Zhu, JY, Hu, XF, “A New Route for Fabrication of the Corrosion-Resistant Superhydrophobic Surface by Milling Process.” J. Coat. Technol. Res., 16 (1) 249–255 (2019)

    CAS  Google Scholar 

  12. Lin, D, Zeng, X, Li, H, Lai, X, Wu, T, “One-Pot Fabrication of Superhydrophobic and Flame-Retardant Coatings on Cotton Fabrics via Sol–Gel Reaction.” J. Colloid Interface Sci., 533 198–206 (2019)

    CAS  Google Scholar 

  13. Zhang, D, Williams, BL, Becher, EM, Shrestha, SB, Nasir, Z, Lofink, BJ, Santos, VH, Patel, H, Peng, X, Sun, L, “Flame Retardant and Hydrophobic Cotton Fabrics from Intumescent Coatings.” Adv. Compos. Hybrid Mater., 1 (1) 177–184 (2018)

    CAS  Google Scholar 

  14. Cao, C, Ge, M, Huang, J, Li, S, Deng, S, Zhang, S, Chen, Z, Zhang, K, Al-Deyab, SS, Lai, Y, “Robust Fluorine-Free Superhydrophobic PDMS-Ormosil@Fabrics for Highly Effective Self-cleaning and Efficient Oil–Water Separation.” J. Mater. Chem. A, 4 (31) 12179–12187 (2016)

    CAS  Google Scholar 

  15. Dunderdale, GJ, Urata, C, Sato, T, England, MW, Hozumi, A, “Continuous, High-Speed, and Efficient Oil/Water Separation Using Meshes with Antagonistic Wetting Properties.” ACS Appl. Mater. Interfaces, 7 (34) 18915–18919 (2015)

    CAS  Google Scholar 

  16. Ge, J, Wang, F, Yin, X, Yu, J, Ding, B, “Polybenzoxazine-Functionalized Melamine Sponges with Enhanced Selective Capillarity for Efficient Oil Spill Cleanup.” ACS Appl. Mater. Interfaces, 10 (46) 40274–40285 (2018)

    CAS  Google Scholar 

  17. Wang, J, Wang, H, “Eco-friendly Construction of Oil Collector with Superhydrophobic Coating for Efficient Oil Layer Sorption and Oil-in-Water Emulsion Separation.” Surf. Coat. Technol., 350 234–244 (2018)

    CAS  Google Scholar 

  18. Mi, HY, Jing, X, Liu, Y, Li, L, Li, H, Peng, XF, Zhou, H, “Highly Durable Superhydrophobic Polymer Foams Fabricated by Extrusion and Supercritical CO2 Foaming for Selective Oil Absorption.” ACS Appl. Mater. Interfaces, 11 (7) 7479–7487 (2019)

    CAS  Google Scholar 

  19. Wang, HY, Wang, EQ, Liu, ZJ, Gao, D, Yuan, RX, Sun, LY, Zhu, YJ, “A Novel Carbon Nanotubes Reinforced Superhydrophobic and Superoleophilic Polyurethane Sponge for Selective Oil–Water Separation Through a Chemical Fabrication.” J. Mater. Chem. A, 3 (1) 266–273 (2015)

    CAS  Google Scholar 

  20. Hai, A, Durrani, AA, Selvaraj, M, Banat, F, Haija, MA, “Oil–Water Emulsion Separation Using Intrinsically Superoleophilic and Superhydrophobic PVDF Membrane.” Sep. Purif. Technol., 212 388–395 (2019)

    CAS  Google Scholar 

  21. Cao, CY, Cheng, J, “Fabrication of Superhydrophobic Copper Stearate@Fe3O4 Coating on Stainless Steel Meshes by Dip-Coating for Oil/Water Separation.” Surf. Coat. Technol., 349 296–302 (2018)

    CAS  Google Scholar 

  22. Pan, GM, Xiao, XY, Yu, NL, Ye, ZH, “Fabrication of Superhydrophobic Coatings on Cotton Fabric Using Ultrasound-Assisted In-situ Growth Method.” Prog. Org. Coat., 125 463–471 (2018)

    CAS  Google Scholar 

  23. Jiang, C, Liu, W, Sun, Y, Liu, C, Yang, M, Wang, Z, “Fabrication of Durable Superhydrophobic and Superoleophilic Cotton Fabric with Fluorinated Silica Sol via Sol–Gel Process.” J. Appl. Polym. Sci., 136 (4) 47005 (2019)

    Google Scholar 

  24. Chauhan, P, Kumar, A, Bhushan, B, “Self-cleaning, Stain-Resistant and Anti-bacterial Superhydrophobic Cotton Fabric Prepared by Simple Immersion Technique.” J. Colloid Interface Sci., 535 66–74 (2019)

    CAS  Google Scholar 

  25. Wang, B, Lei, BH, Tang, YH, Xiang, D, Li, H, Ma, Q, Zhao, CX, Li, YT, “Facile Fabrication of Robust Superhydrophobic Cotton Fabrics Modified by Polysiloxane Nanowires for Oil/Water Separation.” J. Coat. Technol. Res., 15 (3) 611–621 (2017)

    Google Scholar 

  26. Nishino, T, Meguro, M, Nakamae, K, Matsushita, M, Ueda, Y, “The Lowest Surface Free Energy Based on –CF3 Alignment.” Langmuir, 15 (13) 4321–4323 (1999)

    CAS  Google Scholar 

  27. Jiang, S, Guo, Z, Deng, Y, Dong, H, Li, X, Liu, J, “Effect of Pulse Frequency on the One-Step Preparation of Superhydrophobic Surface by Pulse Electrodeposition.” Appl. Surf. Sci., 458 603–611 (2018)

    CAS  Google Scholar 

  28. Peterson, GW, Karwacki, CJ, Feaver, WB, Rossin, JA, “Zirconium Hydroxide as a Reactive Substrate for the Removal of Sulfur Dioxide.” Ind. Eng. Chem. Res., 48 (4) 1694–1698 (2009)

    CAS  Google Scholar 

  29. Peterson, GW, Rossin, JA, Karwacki, CJ, Glover, TG, “Surface Chemistry and Morphology of Zirconia Polymorphs and the Influence on Sulfur Dioxide Removal.” J. Phys. Chem. C, 115 (19) 9644–9650 (2011)

    CAS  Google Scholar 

  30. Glover, TG, Peterson, GW, DeCoste, JB, Browe, MA, “Adsorption of Ammonia by Sulfuric Acid Treated Zirconium Hydroxide.” Langmuir, 28 (28) 10478–10487 (2012)

    CAS  Google Scholar 

  31. Idakiev, V, Tabakova, T, Naydenov, A, Yuan, ZY, Su, BL, “Gold Catalysts Supported on Mesoporous Zirconia for Low-temperature Water–Gas Shift Reaction.” Appl. Catal. B, 63 (3–4) 178–186 (2006)

    CAS  Google Scholar 

  32. Zhang, J, Dong, KJ, Luo, WM, Guan, HF, “Selective Transfer Hydrogenation of Furfural into Furfuryl Alcohol on Zr-Containing Catalysts Using Lower Alcohols as Hydrogen Donors.” ACS Omega, 3 (6) 6206–6216 (2018)

    CAS  Google Scholar 

  33. Deng, ZY, Zhou, Y, Inagaki, Y, Ando, M, Ohji, T, “Role of Zr(OH)4 Hard Agglomerates in Fabricating Porous ZrO2 Ceramics and the Reinforcing Mechanisms.” Acta Mater., 51 (3) 731–739 (2003)

    CAS  Google Scholar 

  34. Pan, M, Liu, JR, Lu, MK, Xu, D, Yuan, DR, Chen, DR, Yang, P, Yang, ZH, “Preparation of Zirconia Xerogels and Ceramics by Sol–Gel Method and the Analysis of Their Thermal Behavior.” Thermochim. Acta, 376 (1) 77–82 (2001)

    CAS  Google Scholar 

  35. Sengupta, A, Malik, SN, Bahadur, D, “Developing Superhydrophobic and Oleophobic Nanostructure by a Facile Chemical Transformation of Zirconium Hydroxide Surface.” Appl. Surf. Sci., 363 346–355 (2016)

    CAS  Google Scholar 

  36. Davies, LE, Bonini, NA, Locatelli, S, Gonzo, EE, “Characterization and Catalytic Activity of Zirconium Dioxide Prepared by Sol–Gel.” Lat. Am. Appl. Res., 35 (1) 23–28 (2005)

    CAS  Google Scholar 

  37. Guo, GY, Chen, YL, Ying, WJ, “Thermal, Spectroscopic and X-Ray Diffractional Analyses of Zirconium Hydroxides Precipitated at Low pH Values.” Mater. Chem. Phys., 84 (2–3) 308–314 (2004)

    CAS  Google Scholar 

  38. Pan, GM, Xiao, XY, Ye, ZH, “Fabrication of Stable Superhydrophobic Coating on Fabric with Mechanical Durability, UV Resistance and High Oil–Water Separation Efficiency.” Surf. Coat. Technol., 360 318–328 (2019)

    CAS  Google Scholar 

  39. Velazquez-Jimenez, LH, Hurt, RH, Matos, J, Rangel-Mendez, JR, “Zirconium–Carbon Hybrid Sorbent for Removal of Fluoride from Water: Oxalic Acid Mediated Zr(IV) Assembly and Adsorption Mechanism.” Environ. Sci. Technol., 48 (2) 1166–1174 (2014)

    CAS  Google Scholar 

  40. Yu, Y, Wang, XP, Cao, YZ, Hu, XF, “Study on the Structure and Properties of ZrO2 Buffer Layers on Stainless Steel by XRD, IR and AES.” Appl. Surf. Sci., 172 (3) 260–264 (2001)

    CAS  Google Scholar 

  41. Ji, Q, Xiao, XY, Ye, ZH, Yu, NL, “Fabrication of Durable Superhydrophobic Coating on Fabrics Surface for Oil/Water Separation.” Polym. Compos., 40 (5) 2019–2028 (2018)

    Google Scholar 

  42. Dong, BH, Fan, DF, Wang, SM, Guo, ZG, “An Omnipotent Liquid for Various Engineering Material Substrates with Transparent Superhydrophobicity.” Chem. Lett., 44 (9) 1245–1247 (2015)

    CAS  Google Scholar 

  43. Southon, PD, Bartlett, JR, Woolfrey, JL, Ben-Nissan, B, “Formation and Characterization of an Aqueous Zirconium Hydroxide Colloid.” Chem. Mater., 14 (10) 4313–4319 (2002)

    CAS  Google Scholar 

  44. Kamimura, Y, Endo, A, “CO2 Adsorption–Desorption Performance of Mesoporous Zirconium Hydroxide with Robust Water Durability.” Phys. Chem. Chem. Phys., 18 (4) 2699–2709 (2016)

    CAS  Google Scholar 

Download references

Acknowledgments

We are grateful for the financial support from the National Natural Science Foundation of China (Grant Nos. 21376099, 21546002, 21878115).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xinyan Xiao.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhao, W., Xiao, X., Pan, G. et al. Fabrication of superhydrophobic cotton fabric treated with n-dodecyltrimethoxysilane/zirconium oxychloride for highly efficient oil/water separation. J Coat Technol Res 17, 657–668 (2020). https://doi.org/10.1007/s11998-019-00269-4

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11998-019-00269-4

Keywords

Navigation