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Artificial Oral Processing of Extruded Pea Flour Snacks

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Abstract

The structure of extruded pea flour can affect chewing performances. Our objective was to relate the bolus properties (fragmentation, moisture content and viscosity) of chewed extruded pea snacks to their structure. In order to have control over oral physiological parameters, we opted for an in vitro approach using a chewing simulator, the variables of which were the flow rate of artificial salivary fluid and chewing time. The structure of the extruded pea snacks was characterized by its density and protein solubility in dithioerythritol (DTE), which reflected the amount of protein aggregates cross-linked by disulphide bonds. The particle size distribution and median width (D50) of the bolus fragments were determined by imaging technique. Bolus viscosity and saliva uptake (ΔWC) were respectively determined by capillary rheometry and gravimetric method. Extruded snacks were persistently reduced to small particles (~ 2 mm) during chewing process following a unique curve of D50 = f (chewing time) fitted by a power function. ΔWC evolution during chewing process was expressed as a function of the structure index, defined as the product of the snacks’ relative density by protein solubility in DTE. The boluses’ viscosity exhibited a shear thinning behaviour the consistency index of which was negatively correlated to the saliva uptake (ΔWC) through a plasticization coefficient (α). α values (< 2) were much smaller than those reported for cereal products (15–30) and depended on protein solubility in DTE.

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Abbreviations

ANOVA:

Analysis of variance

b :

Parameter of bolus fragmentation model (−)

c :

Salivary absorption capacity (mL−1)

D c :

Characteristic fragment size, Eq. 1 (mm)

D 0 :

Diameter of extruded snacks (mm)

D 50 :

Median fragments width of boluses (mm)

D500 :

Parameter of bolus fragmentation model (mm sb)

F crit :

Critical F-value of Fisher’s F-test (−)

F m :

Averaged force during viscosity measurement (N)

F-value :

F-value of Fisher’s F-test in ANOVA analysis (−)

DTE:

Dithioerythritol

d.b.:

Dry basis

K :

Bolus consistency index (Pa sn)

K 0 :

Extruded snack consistency index (Pa sn)

MC :

Moisture content on a wet basis (w.b.) (kg/kg)

n :

Bolus flow behaviour index (−)

n c :

Fragment uniformity, Eq. 1 (−)

N s :

Screw speed (rpm)

p value:

Probability in ANOVA

P die :

Pressure at die entrance (bar)

PS SDS :

Protein solubility of extruded snacks in SDS which indicates that protein aggregates are linked with non-covalent bonds (% of total proteins)

PS DTE :

Protein solubility of extruded snacks in DTE which indicates that protein aggregates are linked with disulphide type covalent bonds (% of total proteins)

PS np :

Non-extractable proteins which indicate that protein aggregates are linked with other covalent bonds (% of total proteins)

PS cov :

Fraction of all protein aggregates linked with covalent bonds (% of total proteins)

PS DTE_0 :

Reference protein solubility in DTE (% of total proteins)

Q F :

Pea flour mass flow rate (kg/h)

Q W :

Water mass flow rate (kg/h)

Q SA :

Volume flow rate of artificial salivary fluid (mL/min)

R 2 :

Coefficient of multiple determination (−)

SDS:

Sodium dodecyl sulphate

SE-HPLC:

High-performance steric exclusion chromatography

SME :

Specific mechanical energy (kJ/kg)

SI :

Structure index (−)

t :

Chewing time (s)

t i :

Chewing time, at ith stage of mastication (s)

T b :

Imposed barrel temperature (°C)

T die :

Imposed die temperature (°C)

T p :

Melt temperature at die entrance (°C)

V :

Crosshead speed of rheometer piston (mm/min)

V 0 :

Initial volume of artificial salivary fluid (mL)

V s :

Total volume of artificial salivary fluid (mL)

WSI :

Water solubility index of total solids (kg/kg dry extruded snacks)

α :

Interaction coefficient between extruded snacks and saliva (−)

ΔWC :

Saliva uptake (kg absorbed saliva/kg dry extruded snacks)

η :

Apparent shear viscosity of boluses (Pa/s)

\( {\dot{\gamma}}_{\mathrm{app}} \) :

Apparent shear rate (s−1)

\( \dot{\gamma} \) :

True shear rate (s−1)

ρ :

Extruded snack density (kg/m3)

ρ 0 :

Reference density (kg/m3)

τ :

Wall shear stress (Pa)

c :

Diameter of rheometer capillary (mm)

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Acknowledgements

The authors are grateful to T. Mégarademy (CSGA, INRA) and C. Alchamieh (BIA, INRA) for the analysis of bolus physical properties and J. Bonicel (IATE, INRA) for the determination of protein solubility and molar weight distribution (SE-HPLC). The authors acknowledge the European Regional Development Fund (ERDF) for the funding of some of the instruments (chewing simulator, texturometer) used in this study.

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Correspondence to M. Kristiawan.

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Kristiawan, M., Della Valle, G., Réguerre, AL. et al. Artificial Oral Processing of Extruded Pea Flour Snacks. Food Eng Rev 13, 247–261 (2021). https://doi.org/10.1007/s12393-020-09220-5

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