Effect of pore-size distribution on Ru/ZSM-5 catalyst for enhanced N2 activation to ammonia via dissociative mechanism☆
Graphical abstract
The pore-size distributions play an important role in NH3 synthesis over Ru supported ZSM-5 catalyst. The effect of addition of La on Ru/ZSM-5-Mic for NH3 synthesis was also investigated.
Introduction
Ammonia (NH3) is the main source of nitrogenous fertilizer.1 Most recently, NH3 attracted much attention as an energy carrier in H2 storage for its high capacity (17.6 wt%).2 NH3 synthesis has been realized in industrial production using Fe-based (e.g., Fe3O4 and Fe1-xO) catalyst via Harber-Bosch process, which demands high temperature (400–600 °C) and high pressure (20–40 MPa).3,4 In comparison to Fe-based catalysts, Ru-based catalysts can indeed lower the operation to 350–450 °C and ∼10 MPa. For instance, carbon-supported Ru catalysts have been successfully used in industry at pressure under 10 MPa.5 Nonetheless, any development that could lead to even milder conditions (<400 °C and <2 MPa) with increased catalytic performance is of importance in terms of scientific advancement and energy saving.6,7
Zeolite is a crystalline porous solid with complex pores and channel system.8 Many studies have shown that the activity of catalysts supported on zeolites is greatly influenced by their pore structure.9,10 For example, Pt catalysts supported on mesoporous zeolite exhibit more efficient catalytic performance than on microporous zeolites for the hydrodesulfurization of 4,6-dimethyldibenzothiophene. Furthermore, NH3 synthesis performance of most Ru-based catalysts can be enhanced by promoters such as alkali metals, alkaline earth metals or rare earth metals.11 The rare earth promoters in the Ru-based catalysts increase the catalytic performance by adjusting the balance between reducing the activation energy of N2 dissociation and increasing the competitive adsorption of hydrogen.12 Herein, comparative studies of Ru catalysts supported on ZSM-5 with different pore structures involving macroporous, mesoporous and microporous (named Ru/ZSM-5-Mac, Ru/ZSM-5-Mes and Ru/ZSM-5-Mic, respectively) for NH3 synthesis were performed.
Section snippets
Catalyst preparation
In a typical synthesis of macroporous ZSM-5, 12.8 g of zeolite β (hydrogen), 1 g of NaAlO2 (AR), 4 g of sillca gel (large pore) and 12 g of silicon dioxide solution (20 nm, 40 wt%) were mixed. The mixture was stirred at room temperature (RT) for 2 h. After drying at 110 °C for 24 h, the mixture was calcined at 550 °C for 4 h. Subsequently, 12 g of above mixture, 55 mg of NaOH (AR) and 3.3 g of TPABr (98%) were mixed in 27 mL of deionized water. The obtained solution was transferred into a
Structural and textural properties
Fig. 1 displays the N2 physisorption isotherms and pore-size distributions over Ru/ZSM-5 with different pore-size distributions. Among them, the pore-size distributions of Ru/ZSM-5-Mes and Ru/ZSM-5-Mic were measured by N2 adsorption according to the Barrett-Joyner-Halenda (BJH) method and Horvath-Kawazoe method, respectively, while Ru/ZSM-5-Mac was analysed through the pressurized mercury technique. N2 adsorption/desorption isotherm profile of Ru/ZSM-5-Mac displays a step at a relative pressure
Conclusions
To summarize, a series of Ru/ZSM-5 catalysts with different pore-size distributions were prepared and investigated in NH3 synthesis reaction. Our studies show that Ru/ZSM-5-Mic exhibits the highest catalytic performance for NH3 synthesis with the lowest activation energies. Moreover, it is found that La can significantly promote NH3 synthesis performance over Ru/ZSM-5-Mic. The co-existence of micropores structure over ZSM-5 and La species over Ru/La/ZSM-5-Mic accelerates the dissociation of N2,
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