Abstract
This research reports the designing and the optimization of a waterproof breathable fabric. A new waterproof breathable fabric made by coating a double sided spacer knit with a mixture of an acrylic paste and a fluorocarbon resin is presented. The treated fabric can be used for producing outdoor garments. The surface states of treated samples were characterized by using the assessment of the coating add-on (%), water contact angle (°), surface free energy (mN·m−1), and roughness (mm). The main coating process parameters were studied by using the Box-Behnken experimental design. It was proved that the quantity of acrylic paste (g·m−2) and the reticulation time (min) have the most significant effect on the coating add-on value (%). The surface free energy (mN·m−1) is affected by the three studied factors. Roughness was also evaluated before and after the coating treatment. However, no significant variation in values was noticed. Optimum responses are obtained with 2.71 % of fluorocarbon resin, 412.00 g·m−2 of acrylic paste, and a reticulation time equal to 13.52 minutes. Optimized values for the coating add-on, SFE, and roughness are equal to 79.716 %, 29.17 mN·m−1, and 0.058 mm, respectively.
Similar content being viewed by others
References
I. Ozen, J. Eng. Fiber. Fabr., 7, 63 (2012).
W. Y. Jeong and S. K. An, Fiber. Polym., 5, 316 (2004).
A. Razzaque, P. Tesinova, L. Hes, J. Salacova, and H. A. Abid, Fiber. Polym., 18, 1924 (2017).
A. K. Sen, “Coated Textiles-Principles And Applications”, 2nd ed., p. 264, CRC Press, Boca Raton, FL, USA, 2017.
M. Harnisch, B. M. Woelfling, and E. Classen, Int. J. Appl. Res. Text., 5, 9 (2017).
D. A. Holmes, J. Ind. Text., 29, 306 (2000).
B. Das, A. Das, V. K. Kothari, R. Fangueiro, and M. de Araújo, Autex Res., J., 7, 194 (2007).
BS 7209: 1990, Textiles-Water Vapor Permeable Apparel Fabrics, 1990.
B. Das, A. Das, V. K. Kothari, R. Fanguiero, and M. de Araújo, Autex Res. J., 7, 100 (2007).
A. Mukhopadhyay and V. K. Midha, J. Ind. Text., 37, 225 (2008).
Grand View Research, Waterproof Breathable Textiles (WBT) Market Analysis by Raw Material (ePTFE, Polyurethane, Polyester), By Textile (Densely Woven, Membrane, Coated), By Product (Garment, Footwear, Gloves), by Application (Active Sportswear) and Segment Forecasts, 2018–2024, p. 250, San Francisco, 2016.
S. K. Chinta and D. Satish, Int. J. Recent Dev. Eng. Technol., 3, 2347 (2014).
R. I. Shekar, A. K. Yadav, K. Kumar, and V. S. Tripthi, Man-Made Text. India, 46, 9 (2003).
P. Bajaj, Indian J. Fibre Text. Res., 26, 162 (2001).
E. Cabane, X. Zhang, K. Langowska, C. G. Palivan, and W. Meier, Biointerphases, 7, 9 (2012).
A. Mukhopadhyay and V. K. Vinay Kumar Midha, J. Ind. Text., 38, 17 (2008).
High Production Cost Hinder Smart Textiles Growth, Report (https://ww.fashionnetwork.com/news/High-producion-cost-hinder-smart-textiles-growth.896192.html), November 28, 2017.
A. Moussa, I. Ben Marzoug, H. Bouchereb, and F. Sakli, J. Ind. Text., 45, 437 (2015).
I. Ghezal, A. Moussa, I. Ben Marzoug, C. Campagne, M. Rochery, and F. Sakli, Int. Conf. Appl. Res. Text. CIRAT-7, p. 94, 2016.
F. Ferrero, M. Periolatto, and C. Udrescu, Fiber. Polym., 13, 191 (2012).
M. Kabbari, A. Ghith, F. Fayala, and N. Liouane, Fiber. Polym., 17, 873 (2016).
P. De, M. D. Sankhe, S. S. Chaudhari, and M. R. Mathur, J. Ind. Text., 34, 209 (2005).
Y. Sato, T. Wakida, S. Tokino, S. Niu, M. Ueda, H. Mizushima, and S. Takekoshi, Text. Res. J., 64, 316 (1994).
A. Bakshi, Ph.D. Dissertation, School of Technology Studies, Michigen, 2015.
S. L. C. Ferreira, R. E. Bruns, H. S. Ferreira, G. D. Matos, J. M. David, G. C. Brandão, E. G. P. da Silva, L. A. Portugal, P. S. dos Reis, A. S. Souza, and W. N. L. dos Santos, Anal. Chim. Acta, 597, 179 (2007).
P. Dayal, V. Pillay, R. J. Babu, and M. Singh, AAPS PharmSciTech, 6, E573 (2005).
R. Mishra, A. Veerakumar, and J. Militky, Int. J. Cloth. Sci. Technol., 28, 328 (2016).
R. Bagherzadeh, M. Montazer, M. Latifi, M. Sheikhzadeh, and M. Sattari, Fiber. Polym., 8, 386 (2007).
A. Gugliuzza and E. Drioli, J. Memb. Sci., 446, 350 (2013).
J. McLoughlin and T. Sabir, “High-Performance Apparel: Materials, Development, and Applications”, 1st ed., p. 504, Woodhead Publishing, Cambridge, 2017.
T. Karthik, P. Senthilkumar, and R. Murugan, J. Ind. Text., 47, 897 (2018).
V. Castelvetro, G. Francini, G. Ciardelli, and M. Ceccato, Text. Res. J., 71, 399 (2001).
S. Mondal and J. L. Hu, Carbohydr. Polym., 67, 282 (2007).
H. Zhou, H. Wang, H. Niu, A. Gestos, and T. Lin, Adv. Funct. Mater., 23, 1664 (2013).
A. Rudawska and E. Jacniacka, Int. J. Adhes. Adhes., 29, 451 (2009).
G. Lefebvre, Ph.D. Dissertation, INP Toulouse, Toulouse, 2010.
G. Yamauchi, Y. Riko, Y. Yasuno, T. Shimizu, and N. Funakoshi, Surf. Coatings Int. Part B Coatings Trans., 88, 281 (2005).
M. Akgun, Fiber. Polym., 15, 405 (2014).
D. Quéré, Annu. Rev. Mater. Res., 38, 71 (2008).
K. Stout, P. Sullivan, W. Dong, E. Mainsah, N. Luo, T. Mathia, and H. Zahouani, “Development of Methods for Characterisation of Roughness in Three Dimensions”, 1st ed., p. 384, Penton Press, New York, 2000.
E. S. Gadelmawla, M. M. Koura, T. M. A. Maksoud, I. M. Elewa, and H. H. Soliman, J. Mater. Process. Technol., 123, 133 (2002).
B. Becerir, M. Akgun, and H. R. Alpay, Text. Res. J., 86, 975 (2016).
L. Jiang, Z. Tang, R. M. Clinton, V. Breedveld, and D. W. Hess, ACS Appl. Mater. Interfaces, 9, 9195 (2017).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Ghezal, I., Moussa, A., Ben Marzoug, I. et al. Development and Surface State Characterization of a Spacer Waterproof Breathable Fabric. Fibers Polym 21, 910–920 (2020). https://doi.org/10.1007/s12221-020-8936-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12221-020-8936-6