Abstract
In order to examine the effect of sliding speeds on the elevated temperature tribological performance of atmospheric plasma-sprayed Ni-Al-Ag-MoS2 (NAMB), Ni-Al-Ag-MoS2-5 wt.% hBN (NAMB5) and Ni-Al-Ag-MoS2-10 wt.% hBN (NAMB10) composite coatings, friction and wear tests were conducted against alumina ball as a counter face using ‘a rotary ball on disk configuration’ at a constant load of 5 N and different sliding speeds 0.3, 0.5, 0.7 and 0.9 m/s from room temperature (RT) to 800 °C using a high-temperature tribometer. Both coefficient of friction and wear rate were found to decrease with increasing speed from 0.3 to 0.7 m/s with a marginal increase beyond that for all the coatings. However, coating NAMB5 exhibited better lubricity in comparison with the other coatings at all sliding speeds and temperatures. The coefficient of friction recorded for this coating decreased from 0.51 to 0.23 at a sliding speed of 0.3 m/s and from 0.48 to 0.1 at a sliding speed of 0.7 m/s as the temperature was increased from RT to 800 °C. The results indicate the existence of a synergistic action of hBN in combination with Ag and MoS2 in providing lower friction and wear, thus highlighting the potential of hBN as an effective solid lubricant to stabilize the friction in a wide range of temperatures and speeds.
Similar content being viewed by others
References
E. Liu, W. Wang, Y. Gao, and J. Jia, Tribological Properties of Adaptive Ni-Based Composites with Addition of Lubricious Ag2MoO4 at Elevated Temperatures, Tribol. Lett., 2012, 47, p 21-30
E. Liu, W. Wang, Y. Gao, and J. Jia, Tribological Properties of Ni-Based Self-lubricating Composites with Addition of Silver and Molybdenum Disulfide, Tribol. Int., 2013, 57, p 235-241
H. Torres, M.R. Ripoll, and B. Prakash, Tribological Behaviour of Self-lubricating Materials at High Temperatures, Int. Mater. Rev., 2018, 63, p 309-340
S.Y. Chien and M.S. Cramer, Pressure, Temperature, and Heat Flux in High Speed Lubrication Flows of Pressurized Gases, Tribol. Int., 2019, 129, p 468-475
K.P. Furlan, J.D.B. De Mello, and A.N. Klein, Self-lubricating Composites Containing MoS2: A Review, Tribol. Int., 2018, 120, p 280-298
J. Yang, Y. Zhang, X. Zhao, Y. An, H. Zhou, J. Chen, and G. Hou, Tribological Behaviors of Plasma Sprayed CuAl/Ni-Graphite Composite Coating, Tribol. Int., 2015, 90, p 96-103
Z. Dai, G. Wang, L. Liu, Y. Hou, Y. Wei, and Z. Zhang, Mechanical Behavior and Properties of Hydrogen Bonded Graphene/Polymer Nano-Interfaces, Compos. Sci. Technol., 2016, 136, p 1-9
A. Erdemir, A Crystal-Chemical Approach to Lubrication by Solid Oxides, Tribol. Lett., 2000, 8, p 97-102
D.S. Stone, J. Migas, A. Martini, T. Smith, C. Muratore, A.A. Voevodin, and S.M. Aouadi, Adaptive NbN/Ag Coatings for High Temperature Tribological Applications, Surf. Coat. Technol., 2012, 206, p 4316-4321
H.E. Sliney and J.W. Graham, Tribological Properties of Self-lubricating Fluoride-Metal Composites to 900 °C (1650° F): A Review and Some New Developments, J. Lubri. Technol., 1975, 97, p 506-509
C. Murator and A.A. Voevodin, Chameleon Coatings: Adaptive Surfaces to Reduce Friction and Wear in Extreme Environments, Annu. Rev. Mater. Res., 2009, 39, p 297-324
L. Kong, S. Zhu, Z. Qiao, J. Yang, Q. Bi, and W. Liu, Effect of Mo and Ag on the Friction and Wear Behavior of ZrO2 (Y2O3)-Ag-CaF2-Mo Composites from 20 to 1000 °C, Tribol. Int., 2014, 78, p 7-13
J. Chen, Y. An, J. Yang, X. Zhao, F. Yan, H. Zhou, and J. Chen, Tribological Properties of Adaptive NiCrAlY-Ag-Mo Coatings Prepared by Atmospheric Plasma Spraying, Surf. Coat. Technol., 2013, 235, p 521-528
X. Shi, W. Zhai, M. Wang, Z. Xu, J. Yao, S. Song, and Y. Wang, Tribological Behaviors of NiAl Based Self-lubricating Composites Containing Different Solid Lubricants at Elevated Temperatures, Wear, 2014, 310, p 1-11
X. Shi, S. Song, W. Zhai, M. Wang, Z. Xu, J. Yao, A. Din, and Q. Zhang, Tribological Behavior of Ni3Al Matrix Self-lubricating Composites Containing WS2, Ag and hBN Tested From Room Temperature to 800 °C, Mater. Des., 2014, 55, p 75-84
S. Zhu, F. Li, J. Ma, J. Cheng, B. Yin, J. Yang, Z. Qiao, and W. Liu, Tribological Properties of Ni3Al Matrix Composites with Addition of Silver and Barium Salt, Tribol. Int., 2015, 84, p 118-123
Z. Pawlak, T. Kaldonski, R. Pai, E. Bayraktar, and A. Oloyede, A Comparative Study on the Tribological Behaviour of Hexagonal Boron Nitride (h-BN) as Lubricating Micro-particles—An Additive in Porous Sliding Bearings for a Car Clutch, Wear, 2009, 267, p 1198-1202
J. Zhen, F. Li, S. Zhu, J. Ma, Z. Qiao, W. Liu, and J. Yang, Friction and Wear Behavior of Nickel-Alloy-Based High Temperature Self-lubricating Composites Against Si3N4 and Inconel 718, Tribol. Int., 2014, 75, p 1-9
M.R. Thakare, J.F. Mason, A.K. Owen, D.R.H. Gillespie, A.J. Wilkinson, and G. Franceschini, Effect of Sliding Speed and Counterface Properties on the Tribo-Oxidation of Brush Seal Material Under Dry Sliding Conditions, Tribol. Int., 2016, 96, p 373-381
W. Ma and J. Lu, Effect of Sliding Speed on Surface Modification and Tribological Behavior of Copper-Graphite Composite, Tribol. Lett., 2011, 41, p 363-370
Q. Zhu, X. Shi, W. Zhai, K. Yang, A.M.M. Ibrahim, Z. Xu, Y. Xiao, and A. Zhang, Research on the Thickness of the Friction Layer of Ni3Al Matrix Composites with Graphene Nanoplatelets, Tribol. Lett., 2015, 59, p 1-9
R. Tyagi, D. Xiong, and J. Li, Effect of Load and Sliding Speed on Friction and Wear Behavior of Silver/h-BN Containing Ni-Base P/M Composites, Wear, 2011, 270, p 423-430
T. Zhang, H. Lan, C. Huang, L. Du, and W. Zhang, Formation Mechanism of the Lubrication Film on the Plasma Sprayed NiCoCrAlY-Cr2O3-AgMo Coating at High Temperatures, Surf. Coat. Technol., 2017, 319, p 47-54
R.K.S. Gautam, U.S. Rao, and R. Tyagi, High Temperature Tribological Properties of Ni-Based Self-lubricating Coatings Deposited by Atmospheric Plasma Spray, Surf. Coat. Technol., 2019, 372, p 390-398
B. Li, J. Jia, Y. Gao, M. Han, and W. Wang, Microstructural and Tribological Characterization of NiAl Matrix self-lubricating Composite Coatings by Atmospheric Plasma Spraying, Tribol. Int., 2017, 109, p 563-570
J.J. Hu, C. Muratore, and A.A. Voevodin, Silver Diffusion and High-Temperature Lubrication Mechanisms of YSZ-Ag-Mo Based Nanocomposite Coatings, Compos. Sci. Technol., 2007, 67, p 336-347
L. Du, C. Huang, W. Zhang, T. Li, and W. Liu, Preparation and Wear Performance of NiCr/Cr3C2–NiCr/hBN Plasma Sprayed Composite Coating, Surf. Coat. Technol., 2011, 205, p 3722-3728
J. Li, D. Xiong, H. Wu, J. Dai, and T. Cui, Tribological Properties of Molybdenized Silver-Containing Nickel Base Alloy at Elevated Temperatures, Tribol. Int., 2009, 42, p 1722-1729
Acknowledgments
The authors sincerely acknowledge the help and support provided by Defence Materials and Stores Research and Development Establishment (DMSRDE) Kanpur, India, for allowing the use of the High-Temperature Tribometer for conducting friction and wear tests.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Gautam, R.K.S., Rao, U.S., Mishra, S. et al. Tribological Behavior of Atmospheric Plasma-Spray-Deposited Ni-Based Composite Coatings at Different Speeds and Temperatures. J Therm Spray Tech 29, 756–772 (2020). https://doi.org/10.1007/s11666-020-01016-7
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11666-020-01016-7