Skip to main content
Log in

Sound Absorption Performance of Highly Porous Stainless Steel Foam with Reticular Structure

  • Published:
Metals and Materials International Aims and scope Submit manuscript

Abstract

There have been some previous studies on the acoustic properties of metal foams, with the main relevant works focused on the aluminum foam, but quite fewer on the metal foams of non-aluminum species. Such research, especially, has not yet been found on the stainless steel foam, of which the pore-structure related parameters and the morphology are quite different from the aluminum foam. The present work provides the investigations on the sound absorption performance of the 304 stainless steel foam and its composite structure. A sort of three-dimensional reticular stainless steel foam was successfully prepared, with the average pore size of about 1.8 mm and the porosity of about 93.7%. The sound absorption performance was investigated at 200–6300 Hz for this foam and at 2500–4000 Hz for its composite structures. The results show the whole absorption performance of the sample can be significantly improved by introducing an air gap, and further improved with introduction of both the gap and a perforated plate. It was found that when the thickness of the gap increased (from 3.5 to 17.5 mm), the resultant change of the resonance frequency of the sample could lead to a decrease of the absorption coefficient at a certain frequency range, and the total absorption efficiency could be significantly increased.

Graphic Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. J.F. Allard, N. Atalla, Propagation of Sound in Porous Media: Modeling Sound Absorbing Materials (Elsevier Science, New York, 2009)

    Google Scholar 

  2. P.S. Liu, G.F. Chen, Porous Materials: Processing and Applications (Elsevier Science, Boston, 2014)

    Google Scholar 

  3. D. Oliva, V. Hongisto, Sound absorption of porous materials—accuracy of prediction methods. Appl. Acoust. 74(12), 1473–1479 (2014)

    Google Scholar 

  4. A.J. Otaru, Review on the acoustical properties and characterisation methods of sound absorbing porousstructures: a focus on microcellular structures made by a replication casting method. Met. Mater. Int. (2019). https://doi.org/10.1007/s12540-019-00512-y

    Article  Google Scholar 

  5. P.S. Liu, K.M. Liang, Functional materials of porous metals made by P/M, electroplating and some other techniques. J. Mater. Sci. 36(21), 5059–5072 (2001)

    CAS  Google Scholar 

  6. C.Y. Duan, G. Cui, X.B. Xu, P.S. Liu, Sound absorption characteristics of a high-temperature sintering porous ceramic material. Appl. Acoust. 73, 865–871 (2012)

    Google Scholar 

  7. J.F. Allard, Y. Champoux, New empirical equations for sound propagation in rigid frame fibrous materials. J. Acoust. Soc. Am. 91(6), 3346–3353 (1992)

    Google Scholar 

  8. T.J. Lu, F. Chen, D.P. He, Sound absorption of cellular metals with semiopen cells. Acoust. Soc. Am. 108(4), 1697–1709 (2000)

    CAS  Google Scholar 

  9. C.Y. Duan, G. Cui, P.S. Liu, Computational model of sound absorption for metal foams. Rare Met. Mater. Eng. 41(S2), 223–226 (2012)

    Google Scholar 

  10. M.C. Mao, Y.F. Tang, K. Zhao, Z.H. Duan, C. Wu, Porous titanium scaffolds with aligned lamellar pore channels by directional freeze-casting from aqueous TiH2 slurries. Met. Mater. Int. 25(2), 508–515 (2019)

    CAS  Google Scholar 

  11. M.A. Atwater, L.N. Guevara, K.A. Darling, M.A. Tschopp, Solid state porous metal production: a review of the capabilities, characteristics, and challenges. Adv. Eng. Mater. 20(7), 1700766 (2018)

    Google Scholar 

  12. Y.J. Cho, T.S. Lee, W. Lee, Y.C. Lee, Y.H. Park, Preparation and characterization of iron matrix syntactic foams with glass microspheres via powder metallurgy. Met. Mater. Int. 25(3), 794–804 (2019)

    CAS  Google Scholar 

  13. H. Yu, G.C. Yao, X.L. Wang, B. LI, Y. Yin, K. Liu, Sound insulation property of Al–Si closed-cell aluminum foam bare board material. Trans. Nonferrous Met. Soc. China 17(1), 93–98 (2007)

    CAS  Google Scholar 

  14. W.W. Liu, S.Y. He, K. Huang, D.P. He, Sound absorption of periodic porous aluminum with controlled pore structures. Chin. J. Mater. Res. 23, 171–174 (2009)

    CAS  Google Scholar 

  15. N. Movahedi, S.M.H. Mirbagheri, S.R. Hoseini, Effect of foaming temperature on the mechanical properties of produced closed-cell A356 Aluminum foams with melting method. Met. Mater. Int. 20(4), 757–763 (2014)

    CAS  Google Scholar 

  16. M.A. Navacerrada, P. Fernandez, C. Diaz, A. Pedrero, Thermal and acoustic properties of aluminium foams manufactured by the infiltration process. Appl. Acoust. 74, 496–501 (2013)

    Google Scholar 

  17. H. Gilani, S. Jafari, R. Gholami, A. Habibolahzadeh, M. Mirshahi, Effect of processing parameters and glycerin addition on the properties of Al foams. Met. Mater. Int. 18(2), 327–333 (2012)

    CAS  Google Scholar 

  18. J.X. Sun, C.Y. Duan, P.S. Liu, Sound absorption characterization of aluminum foam made by press infiltration casting. Multidiscip. Model. Mater. Struct. 12(4), 737–747 (2016)

    CAS  Google Scholar 

  19. W.W. Yuan, Y.X. Li, X. Chen, Improving sound absorption of aluminum foams by drilling holes. Chin. J. Nonferrous Met. 21(1), 138–144 (2010)

    Google Scholar 

  20. F. Chevillotte, C. Perrot, R. Panneton, Microstructure based model for sound absorption predictions of perforated closed-cell metallic foams. J. Acoust. Soc. Am. 128, 1766–1776 (2010)

    Google Scholar 

  21. X.F. Wang, X. Wei, F.S. Han, X.L. Wang, Sound absorption of open celled aluminum foam fabricated by investment casting method. Mater. Sci. Technol. 27, 800–804 (2011)

    CAS  Google Scholar 

  22. L.S. Liang, G.C. Yao, Y.L. .Mu, Z.S. Hua, Effect of combining form on sound absorption of closed-cell aluminum foam perforated. Chin. J. Nonferrous Met. 21, 2132–2137 (2011)

    Google Scholar 

  23. A.J. Otaru, A.R. Kennedy, The permeability of virtual macroporous structures generated by sphere-packing models: comparison with analytical models. Scr. Mater. 124, 30–33 (2016)

    CAS  Google Scholar 

  24. A.J. Otaru, The permeability of replicated microcellular structures in the Darcy regime. AICHE J. (Am. Inst. Chem. Eng.) (2020). https://doi.org/10.1002/aic.16915

    Article  Google Scholar 

  25. H.P. Tang, J.L. Zhu, J.Y. Wang, Y. Ge, C. Li, X.B. Di, .Di, Sound absorbing properties of stainless steel fiber porous materials. Chin. J. Nonferrous Met. 17, 1943–1947 (2007)

    CAS  Google Scholar 

  26. W.H. Chen, T.N. Chen, F.X. Xin, X.P. Wang, X.W. Du, T.J. Lu, Modeling of sound absorption based on the fractal microstructures of porous fibrous metals. Mater. Des. 105, 386–397 (2016)

    Google Scholar 

  27. M. Lu, X.Y. Yao, P.S. Liu, X.B. Xu, Sound absorption performance of nickel foam in range of intermediate frequency. Chin. J. Rare Met. 39, 49–54 (2015)

    CAS  Google Scholar 

  28. P.S. Liu, X.B. Xu, W. Cheng, J.H. Chen, Sound absorption of several various nickel foam multilayer structures at aural frequencies sensitive for human ears. Trans. Nonferrous Met. Soc. China 28, 1334–1341 (2018)

    Google Scholar 

  29. W. Cheng, C.Y. Duan, P.S. Liu, M. Lu, Short communication: Sound absorption performance of various nickel foam-base multi-layer structure in the range of low frequency. Trans. Nonferrous Met. Soc. China 27(9), 1989–1995 (2017)

    CAS  Google Scholar 

  30. P.S. Liu, H.B. Qing, H.L. Hou, Primary investigation on sound absorption performance of highly porous titanium foams. Mater. Des. 85, 275–281 (2015)

    CAS  Google Scholar 

  31. H.P. Tang, J.Z. Wang, J.L. Zhu, Q.B. Ao, J.Y. Wang, B.J. Yang, Y.N. Li, Fractal dimension of pore-structure of porous metal materials made by stainless steel powder. Powder Technol. 217, 383–387 (2012)

    CAS  Google Scholar 

  32. X.Y. Zhou, B. Long, J. Li, H.Z. Liu, Effects of precursor preparation on performances of stainless steel foam with 3-D open cells network structure. Chin. J. Nonferrous Met. 16(9), 1615–1620 (2006)

    CAS  Google Scholar 

  33. D.P. Mondal, H. Jain, S. Das, A.K. Jha, Stainless steel foams made through powder metallurgy route using NH4HCO3 as space holder. Mater. Des. 88, 430–437 (2015)

    CAS  Google Scholar 

  34. E. Mercadelli, A. Gondolini, P. Pinasco, A. Sanson, Stainless steel porous substrates produced by tape casting. Met. Mater. Int. 23(1), 184–192 (2017)

    CAS  Google Scholar 

  35. M. Mirzaei, M.H. Paydar, A novel process for manufacturing porous 316 L stainless steel with uniform pore distribution. Mater. Des. 121, 442–449 (2017)

    CAS  Google Scholar 

  36. J.C. Qiao, Z.P. Xi, H.P. Tang, J.Y. Wang, J.L. Zhu, Influence of porosity on quasi-static compressive properties of porous metal media fabricated by stainless steel fibers. Mater. Des. 30(7), 2737–2740 (2009)

    CAS  Google Scholar 

  37. F.X. Xie, X.B. He, S.L. Cao, X.H. Qu, Structural and mechanical characteristics of porous 316 L stainless steel fabricated by indirect selective laser sintering. J. Mater. Process. Technol. 213(6), 838–843 (2013)

    CAS  Google Scholar 

  38. A.C. Kaya, C. Fleck, Deformation behavior of open-cell stainless steel foams. Mater. Sci. Eng. A 615, 447–456 (2014)

    CAS  Google Scholar 

  39. A. Falkowska, A. Seweryn, Fatigue of sintered porous materials based on 316 L stainless steel under uniaxial loading. Mater. Sci. 51(2), 200–207 (2015)

    CAS  Google Scholar 

  40. F. Sun, H. Chen, J. Wu, K. Feng, Sound absorbing characteristics of fibrous metal materials at high temperatures. Appl. Acoust. 71, 221–235 (2010)

    Google Scholar 

  41. A. Qingbo, W. Jianzhong, T. Huiping, Z. Hao, M. Jun, B. Tengfei, Sound absorption characteristics and structure optimization of porous metal fibrous materials. Rare Met. Mater. Eng. 44(11), 2646–2650 (2015)

    Google Scholar 

  42. L. He, H.C. Zhu, X.J. Qiu, G.H. Du, Acoustical Theory and Engineering Applications (Science Press, Beijing, 2008)

    Google Scholar 

  43. W.S. Chen, X.J. Qiu, Sound insulation character of three-layer panels one with elastic porous material. Appl. Acoust. 27, 118–124 (2008)

    Google Scholar 

  44. D.Y. Ma, Modern Acoustical Theory (Science Press, Beijing, 2004)

    Google Scholar 

  45. L.S. Liang, J.N. Wu, M.B. Liu, Y.F. Li, Effect of perforation arrangement and size on sound absorption property of closed-cell aluminum foam. Nonferrous Met. 2, 53–57 (2016)

    Google Scholar 

  46. P. Jean, The effect of structural elasticity on the efficiency of noise barriers. J. Sound Vib. 237(1), 1–21 (2000)

    Google Scholar 

Download references

Acknowledgements

This work was supported in part by the Testing Foundation of BNU Grant No. C19. The authors thank Y.L. Li and M. Lu for their experimental assistance in SEM observation and sound absorption examination.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to P. S. Liu.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xu, X.B., Liu, P.S., Chen, G.F. et al. Sound Absorption Performance of Highly Porous Stainless Steel Foam with Reticular Structure. Met. Mater. Int. 27, 3316–3324 (2021). https://doi.org/10.1007/s12540-020-00701-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12540-020-00701-0

Keywords

Navigation