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Level set topology and shape optimization by density methods using cut elements with length scale control

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Abstract

The level set and density methods for topology optimization are often perceived as two very different approaches. This has to some extent led to two competing research directions working in parallel with only little overlap and knowledge exchange. In this paper, we conjecture that this is a misconception and that the overlap and similarities are far greater than the differences. To verify this claim, we employ, without significant modifications, many of the base ingredients from the density method to construct a crisp interface level set optimization approach using a simple cut element method. That is, we use the same design field representation, the same projection filters, the same optimizer, and the same so-called robust approach as used in density-based optimization for length scale control. The only noticeable difference lies in the finite element and sensitivity analysis, here based on a cut element method, which provides an accurate tool to model arbitrary, crisp interfaces on a structured mesh based on the thresholding of a level set—or density—field. The presented work includes a heuristic hole generation scheme and we demonstrate the design approach on several numerical examples covering compliance minimization and a compliant force inverter. Finally, we provide our MATLAB code, downloadable from www.topopt.dtu.dk, to facilitate further extension of the proposed method to, e.g., multiphysics problems.

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Acknowledgements

The members of the TopOpt group at the Technical University of Denmark should be acknowledged for fruitful discussions and so should associate senior lecturer Eddie Wadbro, Umeå University, Sweden and MSc Reinier Giele, TU Delft. We would also like to thank the anonymous reviewers for their constructive feedback.

Funding

The authors would like to thank the Villum Foundation for the funding of the Villum Investigator grant through the InnoTop project.

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Correspondence to Casper Schousboe Andreasen.

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The authors declare that they have no conflict of interest.

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Responsible Editor: Jianbin Du

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The authors thank the Villum Foundation for support through the Villum Investigator project InnoTop.

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Andreasen, C.S., Elingaard, M.O. & Aage, N. Level set topology and shape optimization by density methods using cut elements with length scale control. Struct Multidisc Optim 62, 685–707 (2020). https://doi.org/10.1007/s00158-020-02527-1

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  • DOI: https://doi.org/10.1007/s00158-020-02527-1

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