Joule
Volume 4, Issue 4, 15 April 2020, Pages 882-901
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Article
Reverse Manufacturing Enables Perovskite Photovoltaics to Reach the Carbon Footprint Limit of a Glass Substrate

https://doi.org/10.1016/j.joule.2020.02.001Get rights and content
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Highlights

  • Without further innovation, PV production will lead to significant CO2 emissions

  • Constraints and opportunities of CO2-neutral photovoltaics are discussed

  • Reverse manufacturing enables reaching the lowest CO2 limit

  • The realization is demonstrated by glass-solder-encapsulated perovskite PV

Context & Scale

To limit anthropogenic global warming, mankind is facing the challenge to rapidly minimize greenhouse gas emissions. Renewable energies like photovoltaics (PVs) are a key technology to replace fossil fuels. The production of PV modules requires energy and thus today emits CO2. We present projections for the CO2 emissions of a future large-scale PV industry during the transition phase. If PV is emerging as a main energy technology, the CO2 emissions from PV production will have a significant share in global greenhouse gas emissions.

We show that the CO2 emissions can be minimized in the ideal technology scenario of PV-active glass. This is demonstrated by implementing emerging high-efficient perovskite photo-absorbers in a reverse manufacturing concept via in situ crystallization, resulting in printed, glass-solder-encapsulated perovskite PV. Our findings are crucial for the design and implementation of future PV technologies with the lowest ecological footprint.

Summary

Although it still contributes to less than 2% of the worldwide electricity generation, photovoltaics (PVs) is on the way to becoming a key energy technology for a global future renewable energy infrastructure. We present projections of worldwide CO2 emissions of the future PV industry, finding that these emissions will likely surpass those caused by the global shipping or aviation sector. As an alternative, we propose a fully printed PV reverse manufacturing concept that minimizes the carbon footprint to the ultimate lower limit of the glass substrate fabrication. This so called “in situ” approach is based on a perovskite absorber that is highly durable and encapsulated with glass solder between float glass substrates, reducing the CO2-footprint of conventional PV modules by 1/20th. Yielding a certified stabilized efficiency of 9.3%, this record efficiency for glass-solder-encapsulated perovskite PV paves the way for future solar cells with the lowest carbon footprints.

Keywords

carbon footprint
CO2 emissions
photovoltaics
perovskite solar cells
float glass
in situ solar cell
energy scenario
global CO2 budget
low carbon technology

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