Abstract
This paper presents a novel optimization scheme using a Genetic Algorithm (GA) to design a composite connecting bracket in manned spacecraft especially for the stress concentration of the hinge pedestal. Experimental modal analysis (EMA) as well as a large bending load tests was performed on the bracket to verify the failure mode through their mechanical response. The EMA results showed the best optimization scheme is placing the reinforced sleeve 20 mm from the hinge pedestal. Experimental results were also used to validate the Finite Element Analysis (FEA) approached used to predict the bracket structural response. The method used in this paper can provide some valuable guidance to study other similar composite structures in the future.
Similar content being viewed by others
References
Maljaars, P.J., Kaminski, M.L., den Besten, J.H.: Finite element modelling and model updating of small scale composite propellers. Compos. Struct. 176, 154–163 (2017)
Volnei, T., Jonas, D.C., Dirk, V.: Failure analysis of low velocity impact on thin composite laminates: experimental and numerical approaches. Compos. Struct. 83, 413–428 (2008)
Dzenis, Y.A., Qian, J.: Analysis of microdamage evolution histories in composite. Int. J. Solids Struct. 38, 1831–1854 (2001)
Herath, M.T., Prusty, B.G., Phillips, A.W., St. John, N.: Structural strength and laminate optimization of self-twisting composite hydrofoils using a genetic algorithm. Compos. Struct. 176, 359–378 (2017)
Xiaobing, F., Hai, H., Wang, W.: Strength optimization of large wind turbine blade root on the genetic algorithm. Acta Materiae Compositae Sinica. 29, 196–202 (2012)
Han, X., Liang, Y., Li, Z., Li, G., Wu, X., Wang, B., Zhao, G., Wu, C.: An efficient genetic algorithm for optimization problems with time-consuming fitness evaluation. Int. J. Computational Method. 12, 1350106-1-1350106-24 (2015)
Fei, Y., Weiji, L.: A stacking sequence optimization method of composite laminated panel based on an adaptive genetic algorithm. J. Northwestern Polytechnical Uni. 19, 156–159 (2001)
Wang, X., Guo, B.: Optimization of laminated composite plates based on the last-ply failure criterion. Journal of Wuhan University of Technology. 30, 140–143 (2006)
Tieliang, Z., Yunliang, D.: Structural layout optimization of composite stiffened panel. Journal of Nanjing University of Aeronautics & Astronautic. 42, 8–12 (2010)
Liang, D., Xu, Y., Xinglin, P.: Configuration optimum design of grid-stiffened composite pane. Journal of Solid Rocket Technology. 31, 527–531 (2008)
Weihong, Z., Shengdong, Z., Gao, T.: Stiffener layout optimization of thin walled Structure. Acta Aeronautica ET Astronautica Sinica. 30, 2126–2131 (2009)
Zehnder, N., Ermanni, P.: A methodology for the global optimization of laminated composite structures. Compos. Struct. 72, 311–320 (2006)
Liu, B., Haftka, R.T., Akgun, M.A.: Permutation genetic algorithm for stacking sequence design of composite laminate. Comput. Methods Appl. Mech. Eng. 186, 357–372 (2000)
Lin, C.C., Lee, Y.J.: Stacking sequence optimization of laminated composite structures using genetic algorithm with local improvement. Compos. Struct. 63, 339–345 (2004)
Yang, X., Sun, L., Zhang, C., et al.: Design and optimization of composite automotive hatchback using integrated material-structure-process-performance method[J]. Appl. Compos. Mater. 1–21 (2018)
Soremekun, G., Gurdal, Z., Haftka, R.T., Watson, L.T.: Composite laminate design optimization by genetic algorithm with generalized elitist selection. Compos. Struct. 79, 131–143 (2001)
Muc, A., Gurba, W.: Genetic algorithms and finite element analysis in optimization of composite structures. Comput. Struct. 54, 275–281 (2001)
Park, J.H., Hwang, J.H., Lee, C.S., Hwang, W.: Stacking sequence design of composite laminates for maximum strength using genetic algorithms. Compos. Struct. 52, 217–231 (2001)
Vosoughi, A.R., Darabi, A., Anjabin, N., Topal, U.: A mixed finite element and improved genetic algorithm method for maximizing buckling load of stiffened laminated composite plates. Aerosp. Sci. Technol. 70, 378–387 (2017)
Pedramasl, N., Sahin, M., Acar, E.: Enhancement of quality of modal test results of an unmanned aerial vehicle wing by implementing a multi-objective genetic algorithm optimization. Aerosp. Sci. Technol. 71, 447–463 (2017)
Herath, M.T., Prusty, B.G., Phillips, A.W., St. John, N.: Structural strength and laminate optimization of self-twisting composite hydrofoils using a genetic algorithm[J]. Compos. Struct. 176, 359–378 (2017)
Acknowledgements
The authors are grateful to the support of Shanghai Foundation for University Key Teacher (ZZGCD15039).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Li, K., Liu, X., Jin, Y. et al. Structural Strength and Laminate Optimization of Composite Connecting Bracket in Manned Spacecraft Using a Genetic Algorithm. Appl Compos Mater 26, 591–604 (2019). https://doi.org/10.1007/s10443-018-9736-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10443-018-9736-7