Skip to main content

Advertisement

Log in

Tribotechnical Properties of Composite Materials Produced from ShKh15SG Steel Grinding Waste

  • Published:
Powder Metallurgy and Metal Ceramics Aims and scope

The structure and antifriction properties acquired by a new composite produced from ShKh15SG structural steel grinding waste with additions of CaF2 solid lubricant are examined. The material is intended to operate at 300–400°C under loads of 5.0–7.0 MPa in air. Analysis of the secondary structures and antifriction properties shows that contact surfaces of the test material and counterface are covered with continuous antiseize friction films in the operating conditions in question. They contain chemical elements of both the composite and the counterface, as well as calcium fluoride. Oxygen is also present in the friction films as it participates in their development, entering into chemical reactions with the contacting elements to form various oxides and promote oxidative wear. The antifriction ShKh15SG + 5.0–7.0% CaF2 composite can be effectively used in friction units intended to operate in self-lubrication conditions at 300–400°C under loads of 5.0–7.0 MPa in air. In these operating conditions, the wear rate of the self-lubricating films that form on friction surfaces is balanced by their recovery rate. This is confirmed by high tribological properties. Recovered industrial grinding waste of structural steels is shown to be promising as a metal matrix to make high-quality antifriction composites for specific operating conditions. The structure and properties of the composites can be controlled by choosing the chemical composition of grinding waste and applying optimized manufacturing modes.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.

Similar content being viewed by others

References

  1. P.O. Kirichok, T.A. Roik, A.P. Gavrysh, A.V. Shevchuk, and Iu.Iu. Vitsiuk, Novel Composite Materials for Friction Parts of Printing Machines [in Ukrainian], NTUU KPI, Kyiv (2015), p. 428.

    Google Scholar 

  2. T.A. Roik, P.O. Kirichok, and A.P. Gavrysh, Composite Bearing Materials for Harsh Operating Conditions [in Ukrainian], NTUU KPI, Kyiv (2007), p. 404.

    Google Scholar 

  3. T.A. Roik, O.A. Gavrysh, and Iu.Iu. Vitsiuk, “Wear-resistant composite material,” Ukrainian Patent 122870, IPC CС22C 21/02 (2006.01); appl. No. u201708942, September 8, 2017; publ. January 25 (2018), Bulletin No. 2, p. 4.

  4. T. Roik, O. Gavrish, V. Oliynik, and Iu. Vitsiuk, “Analysis of the properties of antifriction composites based on aluminum alloy’s grinding waste,” East. Eur. J. Enterp. Technol., Issue 4/12 (94), 16–22 (2018).

    Article  Google Scholar 

  5. T.A. Roik, Iu.Iu. Vitsiuk, and O.I. Khmiliarchuk, “Structurization and properties of antifriction composite materials made of recovered waste for printing machines,” Nauk. Visti KPI, No. 5, 50–57 (2018).

  6. I.M. Fedorchenko and L.I. Pugina, Sintered Antifriction Composite Materials [in Russian], Naukova Dumka, Kyiv (1980), p. 404.

    Google Scholar 

  7. T.A. Roik, A.P. Gavrish, P.A. Kyrychok, and Iu.Iu. Vitsiuk, “Effect of secondary structures on the functional properties of high-speed sintered bearings for printing machines,” Powder Metall. Met. Ceram., 54, No. 1–2, 119–127 (2015).

    Article  CAS  Google Scholar 

  8. A.G. Kostornov, Tribotechnical Materials Science [in Russian], Knowledge, Lugansk (2012), p. 696.

    Google Scholar 

  9. V.D. Zozulia, Lubricants for Sintered Self-Lubricating Bearings [in Russian], Naukova Dumka, Kyiv (1976), p. 191.

    Google Scholar 

  10. D. Jianxin and C. Tongkun, “Self-lubricant mechanisms via the in situ formed tribofilm of sintered ceramics with CaF2 additions when sliding against hardened steel,” J. Refract. Met. Hard Mater., No. 2, 189–197 (2007).

  11. K. Jamroziak and T. Roik, “Structure and properties of the new antifriction composite materials for high-temperature friction units,” in: M. Abdel Wahab (ed.), Proc. 7th Int. Conf. Fracture Fatigue and Wear, FFW-2018, Book ID: 459769_1_En., Chapter No: 57, Lecture Notes in Mechanical Engineering, Springer, Singapore (2019), pp. 628–637.

    Google Scholar 

  12. K. Jamroziak, T. Roik, O. Gavrish, Iu. Vitsiuk, G. Lesiuk, Jose A.F.O. Correia, and A. De Jesus, “Improved manufacturing performance of new antifriction composite parts based on copper,” Eng. Fail. Anal., 91, 225–233 (2018).

    Article  CAS  Google Scholar 

  13. T.A. Roik and Iu.Iu. Vitsiuk, “Effective antifriction composite materials made of ShKh15SG steel grinding waste for moderate operating conditions,” Nauk. Not., No. 61, 198–203 (2018).

  14. A.I. Samokhotski, M.N. Kuniavski, T.M. Kuniavska, and N.G. Parfenovska, Physical Metallurgy [in Russian], Metallurgiya, Moscow (1990), p. 416.

    Google Scholar 

  15. V.N. Antsiferov, B.N. Akimenko, and L.M. Grevnov, Doped Powder Steels [in Russian], Metallurgiya, Moscow (1991), p. 318.

    Google Scholar 

  16. T. Wejrzanowski, “Computer program Micrometer,” Mater. Sci., No. 23, 28–34 (2005).

  17. A.G. Stromberg, Synergy. Application to Chemical Processes [in Russian], Izd. Tomsk. Politekh. Univ., Tomsk (2000), p. 32.

    Google Scholar 

  18. V.P. Milovanov, Synergy and Self-Organization. Economics. Biophysics [in Russian], KomKniga, Moscow (2005), p. 168.

    Google Scholar 

  19. R.F. Voitovich and E.A. Pugach, Oxidation of Refractory Compounds [in Russian], Metallurgiya, Moscow (1978), p. 108.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to T. A. Roik.

Additional information

Translated from Poroshkova Metallurgiya, Vol. 58, Nos. 7–8 (528), pp. 88–97, 2019.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Roik, T.A., Gavrysh, O.A. & Vitsiuk, I.I. Tribotechnical Properties of Composite Materials Produced from ShKh15SG Steel Grinding Waste. Powder Metall Met Ceram 58, 439–445 (2019). https://doi.org/10.1007/s11106-019-00093-w

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11106-019-00093-w

Keywords

Navigation