Skip to main content
Log in

Heavy metal stabilization of industrial solid wastes using low-grade magnesia, Portland and magnesia cements

  • ORIGINAL ARTICLE
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

In this study, stabilization/solidification of electric arc furnace dust and Pb-refining dust was investigated. Stabilization of both wastes was performed by mixing each raw waste with MgO, Portland cement, MgO with MgCl2 (magnesium oxychloride cement), and MgO with phosphate salts (magnesium phosphate cement), at ratios between 5 and 25 wt%. Stabilization/solidification processes were evaluated using EN 12457-4 standard leaching test and stabilized wastes were classified according to the 2003/33/EC Decision. Leachates of stabilized electric arc furnace dust with magnesium oxychloride and magnesium phosphate cement at 10 wt% and 5 wt%, respectively, presented lower concentrations than the regulation limits for disposal in non-hazardous waste landfills; however, the stabilized electric arc furnace dust using MgO or Portland cement at 25 wt% cannot be disposed in hazardous waste landfills. Stabilized Pb-refining dust using MgO or Portland cement at 25 wt% can be disposed of in hazardous waste landfills, whereas stabilized Pb-refining dust with magnesium oxychloride and magnesium phosphate cement at 20 wt% is suitable for disposal in non-hazardous waste landfills. The efficiency of magnesia cements stabilization is attributed to regulation of pH at 10–11, where metal solubility is diminished and positive surface charge of hydrolyzed MgO products results in high adsorption of metalloids oxy-anions.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

Abbreviations

AAS:

Atomic absorption spectrophotometry

EAFD:

Electric arc furnace dust

EDS:

Energy-dispersive spectroscopy

FTIR:

Fourier transformed infrared

IEP:

Iso-electric point

L/S:

Liquid per solid

MOC:

Magnesium oxychloride cement/Sorel cement

MPC:

Magnesium phosphate cement

OPC:

Ordinary Portland cement

Pb-RFD:

Pb-Refining dust

SEM:

Scanning electron microscopy

S/S:

Stabilization/solidification

XRD:

X-Ray diffractometry

References

  1. Conner JR, Hoeffner SL (1998) The history of stabilization/solidification technology. Crit Rev Environ Sci Technol 28:325–396. https://doi.org/10.1080/10643389891254241

    Article  Google Scholar 

  2. US EPA (1986) Handbook for stabilization/solidification of hazardous wastes. https://clu-in.org/download/contaminantfocus/dnapl/Treatment_Technologies/SS-Handbook.pdf. Accessed 3 Nov 2016

  3. John UE, Jefferson I, Boardman DI, Ghataora GS, Hills CD (2011) Leaching evaluation of cement stabilisation/solidification treated kaolin clay. Eng Geol 123:315–323. https://doi.org/10.1016/j.enggeo.2011.09.004

    Article  Google Scholar 

  4. Coz A, Andres A, Soriano S, Irabien A (2004) Environmental behaviour of stabilised foundry sludge. J Hazard Mater B109:95–104. https://doi.org/10.1016/j.jhazmat.2004.03.002

    Article  Google Scholar 

  5. Moon DH, Dermatas D (2007) Arsenic and lead release from fly ash stabilised/solidified soils under modified semi-dynamic leaching conditions. J Hazard Mater 141:388–394. https://doi.org/10.1016/j.jhazmat.2006.05.085

    Article  Google Scholar 

  6. Jing C, Liu S, Korfiatis G, Meng X (2006) Leaching behavior of Cr(III) in stabilized/solidified soil. Chemosphere 64:379–385. https://doi.org/10.1016/j.chemosphere.2005.12.039

    Article  Google Scholar 

  7. Chen QY, Tyrer M, Hills CD, Yang XM, Carey P (2009) Immobilisation of heavy metal in cement-based solidification/stabilisation: a review. Waste Manag 29:390–403. https://doi.org/10.1016/j.wasman.2008.01.019

    Article  Google Scholar 

  8. Ballesteros F, Manila AA, Choi AES, Lu MC (2019) Electroplating sludge handling by solidification/stabilization process: a comprehensive assessment using kaolinite clay, waste latex paint and calcium chloride cement additives. J Mater Cycles Waste Manag 21:1505–1517. https://doi.org/10.1007/s10163-019-00903-8

    Article  Google Scholar 

  9. Zampetakis Th, Yiannoulakis H, Meidani A, Zouboulis AI, Zebiliadou O, Pantazopoulou E (2014) Use of magnesia cement in industrial waste cementation. In: 34th cement and concrete science conference, Sheffield

  10. Jianli M, Youcai Z, Jinmei W, Li W (2010) Effect of magnesium oxychloride cement on stabilization/solidification of sewage sludge. Constr Build Mater 24(1):79–83. https://doi.org/10.1109/ICBBE.2009.5162700

    Article  Google Scholar 

  11. Iyengar SR, Al-Tabbaa A (2007) Developmental study of a low-pH magnesium phosphate cement for environmental applications. Environ Technol 28:1387–1401. https://doi.org/10.1080/09593332808618899

    Article  Google Scholar 

  12. Pantazopoulou E, Zebiliadou O, Bartzas G, Xenidis A, Zouboulis A, Komnitsas K (2015) Industrial solid waste management in Greece: the current situation and prospects for valorization. In: The 30th international conference on solid waste technology and management, Philadelphia (USA). J Solid Waste Technol Manag 383–394

  13. Cubukcuoglu B, Ouki SK (2012) Solidification/stabilization of electric arc furnace waste using low grade MgO. Chemosphere 86:789–796. https://doi.org/10.1016/j.chemosphere.2011.11.007

    Article  Google Scholar 

  14. Fernandez AI, Chimenos JM, Raventos N, Miralles L, Espiell F (2003) Stabilization of electrical arc furnace dust with low-grade MgO prior to landfill. J Environ Eng 129:275–279. https://doi.org/10.1061/(asce)0733-9372(2003)129:3(275)

    Article  Google Scholar 

  15. Garcia MA, Chimenos JM, Fernandez AI, Miralles L, Segarra M, Espiell F (2004) Low-grade MgO used to stabilize heavy metals in highly contaminated soils. Chemosphere 56:481–491. https://doi.org/10.1016/j.chemosphere.2004.04.005

    Article  Google Scholar 

  16. Torras J, Buj I, Rovira M, Rablo J (2011) Semi-dynamic leaching tests of nickel containing wastes stabilized/solidified with magnesium potassium phosphate cements. J Hazard Mater 186:1954–1960. https://doi.org/10.1016/j.jhazmat.2010.12.093

    Article  Google Scholar 

  17. Buj I, Torras J, Rovira M, De Pablo J (2010) Leaching behaviour of magnesium phosphate cements containing high quantities of heavy metals. J Hazard Mater 175:789–794. https://doi.org/10.1016/j.jhazmat.2009.10.077

    Article  Google Scholar 

  18. Salihoglu G, Pinarli V (2008) Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement. J Hazard Mater 153:1110–1116. https://doi.org/10.1016/j.jhazmat.2007.09.066

    Article  Google Scholar 

  19. Malviya R, Chaudhary R (2004) Study of the treatment effectiveness of a solidification/stabilization process for waste bearing heavy metals. J Mater Cycles Waste Manag 6:147–152. https://doi.org/10.1007/s10163-004-0113-2

    Article  Google Scholar 

  20. Zhang J, Liu J, Li C, Jin Y, Nie Y, Li J (2009) Comparison of the fixation effects of heavy metals by cement rotary kiln co-processing and cement based solidification/stabilization. J Hazard Mater 165:1179–1185. https://doi.org/10.1016/j.jhazmat.2008.10.109

    Article  Google Scholar 

  21. Zabaniotou A, Kouskoumvekaki E, Sanopoulos D (1999) Recycling of spent lead: acid batteries: the case of Greece. Resour Conserv Recycl 25:301–317. https://doi.org/10.1016/s0921-3449(98)00071-8

    Article  Google Scholar 

  22. Council of the European Union (2003) 2003/33/EC: Council decision of 19 December 2002 establishing criteria and procedures for the acceptance of waste at landfills pursuant to Article 16 of and Annex II to Directive 1999/31/EC. Official Journal of the European Communities, Brussels. https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32003D0033&from=EL. Accessed 29 Dec 2019

  23. Socrates G (2000) Infrared and Raman characteristic group frequencies: tables and charts. Wiley, London

    Google Scholar 

  24. Mitrakas M, Sikalidis C, Karamanli Th (2007) Immobilization of EAFD heavy metals using acidic materials. J Environ Sci Health Part A-A 42(4):535–541. https://doi.org/10.1080/10934520701189794

    Article  Google Scholar 

  25. De Souza CAC, Machado AT, De Andrade Lima LRP, Cardoso RJC (2010) Stabilization of electric-arc furnace dust in concrete. Mater Res 13:513–519. https://doi.org/10.1590/S1516-14392010000400014

    Article  Google Scholar 

  26. Kavouras P, Ioannidis ThA, Kehagias Th, Tsilika I, Chrissafis K, Kokkou S, Zouboulis A, Karakostas Th (2007) EAFD-loaded vitreous and glass-ceramic materials. J Eur Ceram Soc 27:2317–2323. https://doi.org/10.1016/j.jeurceramsoc.2006.07.021

    Article  Google Scholar 

  27. Lassin A, Piantone P, Burnol A, Bodenan F, Chateau L, Lerouge C, Crouzet C, Guyonnet D, Bailly L (2007) Reactivity of waste generated during lead recycling: an integrated study. J Hazard Mater A139:430–437. https://doi.org/10.1016/j.jhazmat.2006.02.055

    Article  Google Scholar 

  28. Tresintsi S, Simeonidis K, Katsikini M, Paloura EC, Bantsis G, Mitrakas M (2014) A novel approach for arsenic adsorbents regeneration using MgO. J Hazard Mater 265:217–225. https://doi.org/10.1016/j.jhazmat.2013.12.003

    Article  Google Scholar 

  29. Suryawanshi VB, Chaudhari RT (2014) Synthesis and characterization of struvite-k crystals by agar gel. J Cryst Process Technol 4:212–224. https://doi.org/10.4236/jcpt.2014.44026

    Article  Google Scholar 

  30. Xu B, Lothenbach B, Leemann A, Winnefeld F (2018) Reaction mechanism of magnesium potassium phosphate cement with high magnesium-to-phosphate ratio. Cem Concr Res 108:140–151. https://doi.org/10.1016/j.cemconres.2018.03.013

    Article  Google Scholar 

  31. Conner JR, Hoeffner SL (1998) A critical review of stabilization/solidification technology. Crit Rev Environ Sci Technol 28(4):397–462. https://doi.org/10.1080/10643389891254250

    Article  Google Scholar 

Download references

Acknowledgements

This research has been co-financed by the European Union (European Social Fund—ESF) and Greek national funds through the Program “PAVET”—Project: Environmental applications of magnesia and utilization of produced by-products. Authors would like to thank Anna Esther Carrillo for the technical assistance during SEM observations.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. I. Zouboulis.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Pantazopoulou, E., Ntinoudi, E., Zouboulis, A.I. et al. Heavy metal stabilization of industrial solid wastes using low-grade magnesia, Portland and magnesia cements. J Mater Cycles Waste Manag 22, 975–985 (2020). https://doi.org/10.1007/s10163-020-00985-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-020-00985-9

Keywords

Navigation