Assembled manganese and its nanostructured manganese dioxide rich electrodes for a new primary battery

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Highlights

  • New Mn/MnO2 battery was developed by assembling of Mn metal and its nanostructured dioxide.

  • MnO2 was electrodeposited onto platinum as γ-MnO2 with particle size <15 nm.

  • A Mn/MnO2 cell presents better performance compared to the classical Zn/MnO2.

  • The voltage of Mn/MnO2 cell is > 2 V in NH4Cl, after 3 h of discharge is maintained at 1.89 V.

  • A capacity of 1000 mA h.g−1 with energy of 1890 mWh.g−1 was obtained after 3 h at 330 mA g−1.

Abstract

In this work, manganese metal and its nanostructured dioxide (MnO2) were applied as electrodes for the development of a new Mn/MnO2 battery. The MnO2 was deposited onto platinum substrate using electrodeposition technique and collected as powder cathode in the new battery. The influences of temperature and precursor pH on the MnO2 film properties were investigated. Scanning electron microscopy, X-ray diffraction (XRD), energy dispersive X-ray analysis and transmission electron microscopy (TEM) were used to characterize the MnO2 deposit. The XRD and TEM demonstrate that the MnO2 was deposited in its γ-MnO2 phase with a particle size less than 15 nm. In addition, the pH solution plays a key role in the electrochemical performance of the MnO2 as a cathode. Indeed, the γ-MnO2 deposited at pH = 2 provides a high discharge performance in KOH and NH4Cl aqueous electrolytes. This led to a new Mn/MnO2 cell with better performance compared to the classical Zn/MnO2 cell in terms of discharge in NH4Cl electrolyte. During the discharge process, co-insertion of Mn2+ and H+ promotes the transformation of MnO2 into MnxMnO4, MnOOH, and Mn2O3. In addition, the Mn/MnO2 cells exhibits a high output voltage >2 V in NH4Cl. It reach a high voltage at around 1.89 V after 3 h of continuous discharge. The cells can achieve a discharge capacity of 1000 mA h.g−1 at a current density of 330 mA g−1 with the highest specific energy of 1890 mWh.g−1. Moreover, Mn/MnO2 cells are more stable in NH4Cl electrolyte which exhibits a voltage drop of 6% after 3 h of continuous discharge. Such results demonstrate that the assembled Mn/MnO2 battery can occupy an important place in the energy storage field as a low cost and high performance device.

Introduction

The battery as an energy storage and conversion device has superbly propelled the course of human event. The increasing demand for energy storage and conversion in the modern society is consistently expanding due to the smart environment development including portable devices, electric vehicles, and large-scale networks [1,2]. Particularly, in the last decade, the Lithium-ion batteries (LIBs) have attracted a significant interest, and have registered high progress, and conquered the commercial battery market due to their high energy densities. Despite this, the current LIBs present some disadvantages such as limited resources, high cost, poor safety, and environmentally unfriendly [1]. This led to revive the traditional aqueous batteries, such as Zn/MnO2, the oldest electrochemical sources of electric power [[3], [4], [5], [6]], because of specific properties of Zn and MnO2 materials, which are ones of the safest and most abundant materials [4,5,[7], [8], [9]]. Recently, more efforts are undergoing to replace the classical anode material by other low cost metals, including Na, K, Mg, Ca, Mn, Cu and Al, in order to improve the performance of these traditional batteries [1,2,10,11]. Among these metals, Mn seems to be promising because of its electrochemical and thermodynamic properties, its oxidation states (The standard potential for Mn2+/Mn is −1.18 V vs. SHE), and its low cost and environmentally friendly [9,[12], [13], [14]]. Moreover, it is well known that the most of current batteries use MnO2 material as a negative electrode (cathode) [2]. There are various preparation methods of this material namely: sol-gel technique, electrochemical deposition, hydrothermal method, electrolytic deposition, and sonochemistry [8,[13], [14], [15], [16], [17], [18], [19], [20], [21], [22], [23], [24], [25], [26], [27], [28], [29], [30], [31], [32], [33]]. Indeed, the MnO2 structure and morphology strongly depend on the preparation method [8,14,16,27,31,[34], [35], [36], [37], [38], [39], [40], [41]], can exist in several crystallographic structures, such as α, β, γ, λ, and ε [8,9,26,27,33,42]. Commonly, MnO2 synthesized by electrodeposition (ELD) in acidic electrolytes, has either γ and/or ε crystallographic structures [8,26,33,43]. As reported in the literature, the γ-MnO2 phase is one of the preferred structures for electrochemical applications as cathode material for batteries [7,8,42,44,45]. In addition, the ELD technique presents another advantage namely the synthesis of a nanostructured MnO2 film which is desired to achieve a high performance cathode [43].

In this work, a nanostructured film of γ-MnO2 made of nanoparticle agglomeration was successfully synthesized and collected as powder cathode in battery. Herein, we present for the first time, the Mn as anode material for primary battery. A new Mn/MnO2 assembled cell was realized and electrochemically characterized in aqueous electrolytes of NH4Cl and KOH and compared with a typical battery made of Zn/MnO2.

Section snippets

Materials

All chemicals used in this study such as manganese sulfate monohydrate (MnSO4·H2O), sulfuric acid H2SO4 (97%), ammonium chloride (NH4Cl), potassium hydroxide (KOH), were analytical grade and purchased from Sigma–Aldrich. Manganese metal was commercially available electrolytic manganese (Prolabo, Rectapur 99.9%) and Zinc was battery grade product required for battery an Algerian battery manufacturing.

Mn and Zn metal electrodes preparation

The two working electrodes of manganese and zinc were prepared. Mn sample was under plate form,

Electrodeposition ELD of MnO2

The MnO2 films were synthesized by anodic ELD process. Fig. 1 presents the cyclic voltamogram (CV) of the MnO2 film deposited onto Pt electrode in aqueous solution containing 0.3 M of Mn2+ as a function of pH values (1, 2 and 5.6) and temperatures (from 30 °C to 80 °C). In the first case, the temperature was fixed at 80 °C, while in the second case the pH was fixed at a value of 2. In all cases, the scan rate was kept constant at10 mV s−1. As it can be seen in Fig. 1a, the pH values have a

Conclusion

A new Mn/MnO2 battery was successfully developed, using Mn and nanostructured MnO2 as anode and cathode, respectively. The performances of this new battery were compared to those of Zn/MnO2 typical battery. The MnO2 was uniformly electrodeposited onto a platinum electrode by cyclic voltammetry. The obtained MnO2 powders have a γ-MnO2 phase with particles size less than 15 nm. It was shown that the pH synthesis solution plays a key role on the electrochemical properties of the MnO2 deposit.

Acknowledgments

The authors gratefully acknowledge the financial support from General Direction of Scientific Research and of Technological Development of Algeria (DGRSDT/MESRS).

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