Molecular farming – The slope of enlightenment
Introduction
Molecular farming can be defined as the production of recombinant proteins1 in plants, where the aim is to recover and utilize the protein product rather than the plant itself (Ma et al., 2003; Stoger et al., 2014; Tschofen et al., 2016). The target protein is either extracted and purified or used as part of a crude extract, whereas the plant is merely a host and is either discarded and destroyed at the end of the process or utilized as a separate side-stream (Buyel, 2019). Molecular farming often involves the use of whole terrestrial plants such as tobacco and cereals, but the technology also encompasses other plant-based systems, including plant cell and tissue cultures (Santos et al., 2016), aquatic plants (Everett et al., 2012), moss (Decker and Reski, 2012), algae (Rosales-Mendoza et al., 2012), and even in vitro transcription and translation systems derived from plant cells (Buntru et al., 2014). The diversity of these plant-based systems means that molecular farming comprises a range of different platforms that have the potential to compete in many different markets, ranging from technical enzymes and research reagents that are typically produced in bacteria and yeast, to biopharmaceutical proteins that are usually produced in mammalian cells, particularly Chinese hamster ovary (CHO) cell lines (Schillberg et al., 2019).
The ability to compete across different markets reflects the specific advantages of the individual plant-based systems. For example, transgenic plants are inexpensive and massively scalable compared to CHO cells (Buyel et al., 2017), transient expression systems allow production to be scaled up much more quickly than any fermenter-based platform (Hiatt et al., 2015; Holtz et al., 2015), and plant cells offer the ability to produce uniquely tailored glycan structures (Schillberg et al., 2017; Fischer et al., 2018). All plant-based systems can be considered intrinsically safer than mammalian cells for pharmaceutical products because they do not support the replication of mammalian viruses (Hundleby et al., 2018). They also address consumer demands for products that are ‘certified animal free’ (Spiegel et al., 2018). Despite these advantages, molecular farming in plants has not supplanted the current generation of industrial recombinant protein manufacturing technologies and only a handful of products have reached the market (Fischer et al., 2014; Schillberg et al., 2019). In this review article, we consider the reasons for this slow progress, evaluate the latest generation of molecular farming platforms from an economic perspective, and predict how the technology may evolve in the future.
Section snippets
First-generation molecular farming: hope or hype?
Molecular farming was born following the publication of an article in Nature describing the production of a functional recombinant antibody in tobacco plants (Hiatt et al., 1989). This was soon followed by an article in Bio/technology (later rebranded Nature Biotechnology) in which functional human serum albumin was produced in tobacco and potato plants as well as tobacco suspension cells derived from the transgenic tobacco line (Sijmons et al., 1990). These pioneering studies can be considered
Negative press
Although the use of cereals to produce technical enzymes and reagents made commercial sense, the early pioneers of this technology were about to be pushed into the trough of disillusionment by a perfect storm of unexpected events. In 2002, ProdiGene found itself at the center of a highly-publicized debate about protocols to contain pharmaceutical crops produced in the field (Hundleby et al., 2018). The widely reported case in Nebraska involved volunteer transgenic maize plants expressing
Beyond the trough of disillusionment
After the setbacks of the 2000s, the surviving molecular farming companies began to regroup. Again, there was a difference between the pharma and non-pharma camps, with the latter having an easier route to recovery because they had already penetrated significant markets. The regulatory burden and DSP costs of non-pharma product development were also much lower, a factor which persuaded ORF Genetics to remain firmly in the non-pharma camp (Paul et al., 2015). Several new companies have been
The slope of enlightenment – a regulatory framework
The traditional biopharmaceutical industry has consolidated around a small number of platform technologies for multiple reasons, but one of the main ones is that this provides a simpler regulatory environment. Although the biopharmaceutical industry has several core production platforms (E. coli, yeast and mammalian cells), and a handful of others used more rarely, in almost every case the platform is based on the same principles: the cultivation of a genetically-defined cell line under
Overview
The consolidation of the biopharmaceutical industry around fermenter-based production and a very limited number of platforms (mainly E. coli, yeasts, and CHO cells, with a few products made in insect cells or transgenic animals) is not only a consequence of regulatory simplicity but also reflects the concentration of resources on compatible infrastructure and the accumulation of process knowledge. Put more simply, the biopharmaceutical industry has invested significantly in the same technology
Overview
The issues facing molecular farming have often been described in terms of the yield and purification challenges, reflecting the two perceived deficiencies of molecular farming in plants compared to established systems: lower yields and more complex DSP requirements (Schillberg et al., 2019). Plants generally achieve lower yields than microbes and animal cells during upstream production, partly due to the larger size of plant cells (meaning there are fewer productive bioreactors per unit biomass
The slope of enlightenment – techno-economic analysis
As stated above, the need for thorough techno-economic analysis was grasped immediately by the molecular farming companies developing non-pharma products and accordingly they suffered less than their pharma-focused siblings during the trough of disillusionment phase. In the last decade, the pharma camp has caught up in this respect, resulting in three major developments that encompass changes in the laboratory/production line through to strategic decisions on a corporate level.
First,
Conclusion – the future of molecular farming
As the Danish proverb goes, ‘Predictions are difficult, especially about the future’. Nevertheless, we have highlighted some potential developments that appear plausible and/or interesting from our current perspective. Despite the potential advantages of molecular farming, the biopharmaceutical industry still favors their standardized cell-based platform technologies that have received heavy investment for many years. This has been rewarded in most cases by incremental improvements in product
Acknowledgements
This work was funded in part by the Fraunhofer-Gesellschaft Internal Programs under Grant No. Attract 125-600164 and the state of North-Rhine-Westphalia under the Leistungszentrum grant no. 423 “Networked, adaptive production”. We thank Dr. Richard M Twyman for editing this manuscript.
References (111)
- et al.
Novel enzyme replacement therapy for Gaucher disease: ongoing Phase III clinical trial with recombinant human glucocerebrosidase expressed in plant cells
Mol. Genet. Metab.
(2009) - et al.
Rapid, high-yield production in plants of individualized idiotype vaccines for non-Hodgkin’s lymphoma
Ann. Oncol.
(2010) - et al.
The use of quantitative structure–activity relationship models to develop optimized processes for the removal of tobacco host cell proteins during biopharmaceutical production
J. Chromatogr. A
(2013) - et al.
Extraction and downstream processing of plant-derived recombinant proteins
Biotechnol. Adv.
(2015) - et al.
In planta protein sialylation through overexpression of the respective mammalian pathway
J. Biol. Chem.
(2010) - et al.
GMP issues for plant-derived recombinant proteins
Biotechnol. Adv.
(2012) From green plants to industrial enzymes
Enzym. Microb. Technol.
(2002)- et al.
Delivery of subunit vaccines in maize seed
J. Control. Release
(2002) - et al.
Downstream processing of recombinant proteins from transgenic feedstock
Curr. Opin. Biotechnol.
(2004) - et al.
Growing E. coli to high cell density – a historical perspective on method development
Biotechnol. Adv.
(2005)