Abstract
The effect of acid pickling pretreatments prior to cerium conversion coating process on the corrosion behavior of AA2198-T851 alloy substrates was investigated. Three acid pretreatments were employed: nitric acid (HNO3), phosphoric acid (H3PO4) and sulfuric acid (H2SO4). The cerium conversion coating process was performed using a batch solution composed of cerium nitrate and hydrogen peroxide. Microscopic techniques, electrochemical impedance spectroscopy, polarization resistance and open-circuit potential measurements were employed to investigate the effect of each acid pretreatment. The untreated and nitric acid pretreated substrates presented more defective cerium conversion layers than the substrates treated with phosphoric and sulfuric acids. Accordingly, the corrosion resistance of the untreated and nitric acid-treated substrates was very low, while that of the substrates treated with phosphoric acid and sulfuric acids were greatly improved. The sulfuric acid pickling treatment was the best pretreatment before cerium conversion coating among the investigated pretreatments on the AA2198-T851 Al-Cu-Li alloy.
Similar content being viewed by others
References
T.G. Harvey, Cerium-Based Conversion Coatings on Aluminium Alloys : A Process Review, Corros. Engeening. Sci. Technol., 2013, 48(4), p 248–269
A. De Nicolò, L. Paussa, A. Gobessi, A. Lanzutti, C. Cepek, F. Andreatta, and L. Fedrizzi, Cerium Conversion Coating and Sol-Gel Multilayer System for Corrosion Protection of AA6060, Surf. Coat. Technol., 2016, 287(3), p 33–43. https://doi.org/10.1016/j.surfcoat.2015.12.059
D.K. Heller, W.G. Fahrenholtz, and M.J. O’Keefe, The Effect of Post-Treatment Time and Temperature on Cerium-Based Conversion Coatings on Al 2024-T3, Corros. Sci., 2010, 52(2), p 360–368. https://doi.org/10.1016/j.corsci.2009.09.023
A. Carangelo, M. Curioni, A. Acquesta, T. Monetta, and F. Bellucci, Application of EIS to In Situ Characterization of Hydrothermal Sealing of Anodized Aluminum Alloys: Comparison between Hexavalent Chromium-Based Sealing, Hot Water Sealing and Cerium-Based Sealing, J. Electrochem. Soc., 2016, 163(10), p C619–C626
G. Yoganandan, K. Pradeep Premkumar, and J.N. Balaraju, Evaluation of Corrosion Resistance and Self-Healing Behavior of Zirconium-Cerium Conversion Coating Developed on AA2024 Alloy, Surf. Coat. Technol., 2015, 270, p 249–258. https://doi.org/10.1016/j.surfcoat.2015.02.049
G.E.S.R.G. Buchheit, Jr, and J.P. Moran, Localized Corrosion Behavior of AIIoy 2090- The Role of Microstructural Heterogeneity, Corrosion, 1990, 46(8), p 610–617
F.H. Scholes, C. Soste, A.E. Hughes, S.G. Hardin, and P.R. Curtis, The Role of Hydrogen Peroxide in the Deposition of Cerium-Based Conversion Coatings, Appl. Surf. Sci., 2006, 253(4), p 1770–1780
B.R.W. Hinton and L. Wilson, The Corrosion Inhibition of Zinc with Cerous Chloride, Corros. Sci., 1989, 29(8), p 967–985
B. Davó, A. Conde, and J.J. De Damborenea, Inhibition of Stress Corrosion Cracking of Alloy AA8090 T-8171 by Addition of Rare Earth Salts, Corros. Sci., 2005, 47(5), p 1227–1237
H. Costenaro, F.M. Queiroz, M. Terada, M.G. Olivier, I. Costa, and H.G. De Melo, Corrosion Protection of AA2524-T3 Anodized in Tartaric-Sulfuric Acid Bath and Protected with Hybrid Sol-Gel Coating, Key Eng. Mater., 2016, 710, p 210–215
W. Izaltino, I. Costa, and C. Regina, Hydrothermal Surface Treatments with Cerium and Glycol Molecules on the AA 2024-T3 Clad Alloy, Key Eng. Mater., 2016, 710, p 216–221
C.E. Castano, M.J.O. Keefe, and W.G. Fahrenholtz, Cerium-Based Oxide Coatings, Curr. Opin. Solid State Mater. Sci., 2015, 19(2), p 69–76. https://doi.org/10.1016/j.cossms.2014.11.005
K.S. Prasad, N.E. Prasad, and A.A. Gokhale, Microstructure and Precipitate Characteristics of Aluminum-Lithium Alloys, Elsevier Inc., 2014, p 99–137
U. Donatus, M. Terada, C. Ramirez, F. Martins, A. Fatima, S. Bugarin, and I. Costa, On the AA2198-T851 Alloy Microstructure and Its Correlation with Localized Corrosion Behaviour, Corros. Sci., 2018, 131, p 300–309
J. Victor, D.S. Araujo, U. Donatus, F.M. Queiroz, M. Terada, M. Xavier, M. Cavalieri, D. Alencar, and I. Costa, On the Severe Localized Corrosion Susceptibility of the AA2198-T851 Alloy, Corros. Sci., 2018, 133, p 132–140. https://doi.org/10.1016/j.corsci.2018.01.028
J. Victor, D.S. Araujo, A. De Fátima, S. Bugarin, C. De Souza, C. Machado, F.M. Queiroz, M. Terada, A. Astarita, and I. Costa, Thermomechanical Treatment and Corrosion Resistance Correlation in the AA2198 Al – Cu – Li Alloy, Corros. Eng. Sci. Technol., 2019, 54(7), p 1–12
U. Donatus, J.V. de Sousa Araujo, C. de Souza Carvalho Machado, N.V. Vardhan Mogili, R.A. Antunes, and I. Costa, The Effect of Manufacturing Process Induced Near-Surface Deformed Layer on the Corrosion Behaviour of AA2198-T851 Al–Cu– Li Alloy, Corros. Eng. Sci. Technol., 2018, 2782, p 1–11
B.R.W. Hinton, Corrosion Inhibition with Rare Earth Metal Salts, J. Alloys Compd., 1992, 180, p 15–25
K. Hughes, P.R. Hardin, A.E. Wittel, S.G. Miller, Surface Conversion of Aluminum and Aluminum Alloys for Corrosion Protection, Proc. NACE Meet. Corros. Res. Top. Symp., 2000.
J.I.A. Atkins and P. de Paula, Physical Chemistry, 10th ed., Oxford University Press, Oxford, 2014
D.D.N. Singh, Corrosion Characteristics of Some Aluminum Alloys in Nitric Acid, J. Electrochem. Soc, 1982, 129(9), p 1869
A.E. Hughes, T.G. Harvey, T. Nikpour, T.H. Muster, and S.G. Hardin, Non-Chromate Deoxidation of AA2024-T3 Using Fe(III)-HF-HNO3, Surf. Interface Anal., 2005, 37(1), p 15–23
Acknowledgments
The authors are grateful to FAPESP (Proc. 2013/13235-6) for financial support for this research, CNPq (2017-9/169569) for the grant of João Victor de Sousa Araujo, FAPESP (2017/03095-3) for the Grant of Dr. Uyime Donatus and CAPES PROEX (88882.333459/2019-01) for the grant of Caruline de Souza Carvalho Machado. Acknowledgments are also due to the Materials Science and Technology Center of IPEN (Nuclear and Energy Research Institute) in Sao Paulo, Brazil, for SEM analysis.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Klumpp, R.E., Donatus, U., Araujo, J.V.S. et al. The Effect of Acid Pickling on the Corrosion Behavior of a Cerium Conversion-Coated AA2198-T851 Al-Cu-Li Alloy. J. of Materi Eng and Perform 29, 167–174 (2020). https://doi.org/10.1007/s11665-019-04551-9
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-019-04551-9