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On the application of fracture mechanics mixed-mode models of sliding with friction and adhesion

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Published 19 November 2019 © 2019 IOP Publishing Ltd
, , Citation M Ciavarella and G Cricrì 2020 Bioinspir. Biomim. 15 015003 DOI 10.1088/1748-3190/ab53c0

1748-3190/15/1/015003

Abstract

As recently suggested in an interesting and stimulating paper by Menga, Carbone and Dini (MCD), applying fracture mechanics energy concepts for the case of a sliding adhesive contact, imposing also the shear stress is constant at the interface and equal to a material constant (as it seems in experiments), leads to a increase of contact area which instead is never observed. We add that the MCD theory also predicts a size effect and hence a distortion of the JKR curve during sliding which is also not observed in experiments. Finally, a simpler example with the pure mode I contact case, leads in the MCD theory to an unbounded contact area, rather than a perhaps more correct limit of the Maugis–Dugdale solution for the adhesive sphere when Tabor parameter is zero, that is DMT's solution. We discuss that the MCD theory does not satisfy equilibrium, and we propose some more correct formulations, although they may be rather academic: recent semi-empirical models, with an appropriate choice of the empirical parameters, seem more promising and robust in modelling actual experiments.

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1. Introduction

In fracture mechanics, it is well known that mixed mode enhances the toughness observed in pure mode I (Evans and Hutchinson 1989) due to crack faces interlocking and friction resulting for roughness. Unfortunately, these mixed-mode models are not physical laws or general energy principles, but are intrinsically empirical. They are mostly of the form including a mode-mixity function $f\left( \psi\right) $ (Hutchinson and Suo 1992) giving the 'effective toughness' Gc,eff as

Equation (1)

where GIc is mode I toughness (or surface energy, if we assume Griffith's concept). Also, $\psi$ is phase angle

Equation (2)

where KII and KI are, respectively, the mode II and mode I stress intensity factors. This is strictly valid only in the case of Dundurs' second constant equal to zero (see (Barber 2018) or Hutchinson and Suo, p 77 versus p 82). Cao and Evans (1989) experimentally looked at epoxy-glass bimaterial interface, and in general various models for microscopic phenomena affect the interface toughness, such as friction, plasticity and dislocation emission (Hutchinson 1990).

When models like these are applied to a contact mechanics problem in the presence of adhesion and friction, we may expect either the contact area to be largely unaffected by the presence of a mode II loading, in one limit or that $G_{c}\simeq G_{Ic}$ , and in this case we effectively expect mode II weakens the mode I condition, so the contact area should decrease in sliding with respect to the pure adhesion case. The case of area enhancement is rather unexpected, as experimentally it is confirmed (Ciavarella 2018, Papangelo et al 2019, Papangelo and Ciavarella 2019, Sahli et al 2019).

Fracture mechanics concepts were firstly applied by Johnson et al (1971) (JKR-theory, 1971) to adhesion between elastic bodies. They are applicable to contact even in the presence of friction, as mixed-mode fracture mechanics problem, but with some special peculiarities. Specifically, the energetic 'JKR-assumptions' correspond to the Griffith criterion, which consists in practice in assuming extremely short range adhesive forces (virtually a delta-function). JKR is the correct limit for soft and large bodies, and the equivalent of the so called 'small-yield' criterion is expressed by the Tabor parameter (Tabor 1977) for the sphere,

Equation (3)

being very large for JKR to apply, where R is the sphere radius, GIc is work of adhesion, $\Delta r$ is the range of attraction of adhesive forces, and $E^{\ast}$ the plane strain elastic modulus. $E^{\ast}=\left( \frac {1-\nu_{1}^{2}}{E_{1}}+\frac{1-\nu_{2}^{2}}{E_{2}}\right) ^{-1}$ and Ei, $\nu_{i}$ are the Young modulus and Poisson ratio of the material couple. Also, $\sigma_{0}$ is the theoretical strength of the material, and we have introduced the length $l_{a}=G_{Ic}/E^{\ast}$ as an alternative measure of adhesion—for Lennard-Jones potential of elastic crystals, $l_{a} \simeq0.05a_{0}$ , where a0 is the equilibrium distance, which means that la is of the order of angstroms.

The use of energetic criteria extending JKR to the presence of friction was attempted by Savkoor and Briggs (1977) who also conducted experiments between glass and rubber. We write in terms of Irwin stress intensity factors

Equation (4)

where the external normal load $P=P_{H}-P_{a}$ while $P_{H}=\frac{4E^{\ast }a^{3}}{3R}$ is a compressive Hertzian load and Pa is an adhesive load responsible of the contact edge singularity. Writing the energy balance condition in terms of a constant tangential load for which $K_{II}=Y\tau _{m}\sqrt{\pi a}$ , where $\tau_{m}$ is the average shear while Y is a geometric factor which contains also some averaging over the perimeter, also of the KIII term, while a is the radius of the circular contact area, Savkoor and Briggs's results in a reduced effective energy for the 'ideally brittle fracture' at equilibrium

Equation (5)

and therefore the contact area will follow the JKR equation, but following the equation

Equation (6)

where $\tau_{m}$ is the friction average stress. Experiments clearly evidenced a reduction of the contact area when tangential load was applied, but less than expected from assuming $G_{c}\simeq G_{Ic}$ , so less than the prediction (6). Experimental findings showed some interference with the development of Schallamach wave which tend to permit slip without affecting the contact.

More recent experiments continue to confirm contact area reduction at both macroscopic and even smaller scales (Sahli et al 2019). Johnson (1996, 1997) and Waters and Guduru (2009) have proposed different models to take into account the interplay between two fracture modes, namely I and II. In particular, Johnson (1997) attempts also to model slip explicitly with cohesive models (as well as the mode I corresponding part), and even in this case, the conclusion remains of the contact area reduction. Various recent other papers (Ciavarella 2018, Papangelo et al 2019, Papangelo and Ciavarella 2019, Sahli et al 2019) have shown that the size and even the elliptical shape of the contact under shear are reasonably found by these LEFM (linear elastic fracture mechanics) models over a wide range of loads and geometrical features, despite the mixed-mode function strictly requires a complex functional form to replicate faithfully the results and hence empirical fitting at least over one set of results. Also, they suggested there is no obvious advantage in trying to model the slip displacements (which correspond to recur to a cohesive model, in the context of fracture mechanics), since this effect is essentially included in the mixed-mode function. Obviously, in the empirical functions models, one could use different empirical functions, and therefore be able to model also enhancements of contact area size.

2. The area enhancement MCD theory

A recent paper by Menga et al (2018) (MCD, in the following), stemming from some experimental evidence that shear stress should be constant at the interface during sliding at least in rubber versus glass (see (Chateauminois and Fretigny 2008), but also MCD reference list), introduce an interesting and stimulating variant of the friction and adhesion problem suggesting an increase of contact area in sliding—even without the need to postulate an increase of the mixed mode fracture energy. This result would seem in contrast with present experimental evidence on the contact area, but has the advantage to emerge naturally from an apparently thermodynamic rigorous theory, although the range of validity should be discussed. To reconcile the predictions with the experiments, MCD argue that fluctuation in the stresses reduce the effective surface energy, or GIc. Notice immediately that assuming the shear stresses are constant at the interface, is equivalent to a fully cohesive model, i.e. a cohesive model like suggested by Dugdale-Barenblatt and Maugis (see (Maugis 2013)), when the size of the cohesive zone fully extends to the entire 'crack' (i.e. contact area). While energy criteria can be still applied with cohesive models, which have been devised to extend LEFM, this is the true limit case which is to be treated with great care.

Indeed, we could define a Tabor parameter for the shear problem

Equation (7)

where $\tau_{0}$ is now a theoretical strength under shear, and in principle, we introduced also a different adhesive length scale $l_{a}^{shear}$ . It is hard to estimate $\mu_{sphere}^{shear}$ exactly, but if we assume that $l_{a}^{shear}\simeq l_{a}$ , it is possible that $\tau_{0}\ll \sigma_{0}$ and hence as

Equation (8)

there is a region for which we can be in the intermediate range for which we can apply essentially LEFM criteria in mode I and a fully cohesive model for mode II, as implicitly, the authors of MCD theory assume. However, this leads to non-obvious results, which pose a number of interesting questions worth examining.

Consider a system in which there is an uncoupled mode I problem (pressures, normal displacements), and a tangential one (shear stresses, shear displacements), as for example in the case of a rigid body against an elastomer with $\nu=0.5$ (or, more generally, Dundurs' second constant equal to zero). We can write the strain energy stored in the body as

Equation (9)

where A the contact area, $\sigma$ is the normal pressure and $v$ the normal component of displacement, W is the displaced volume in tangential direction W  =  Aw where w is the mean tangential displacement which we can write as $w=k\tau_{0}A^{1/2}/E^{\ast}$ , where k is a constant factor of the order of 1, which is not important here. Hence, we can write $\tau_{0}=\frac{wE^{\ast} }{kA^{1/2}}$ , $W=k\tau_{0}A^{3/2}/E^{\ast}$ , W  =  wA, and $\frac{1}{2}\tau _{0}W=\frac{1}{2}\frac{E^{\ast}A^{1/2}}{k}w^{2}$ . In the classical formulation of this problem in mixed mode fracture, the state variables would be ($v,w,A$ ), and one would need to apply a Griffith energy minimum principle, the condition

Equation (10)

with imposed displacements $v,w$ . This would not satisfy the requirement that shear stress distribution is constant in the contact area: the solution has the well-known LEFM square root singularities, in both the normal pressure distribution, and also in the shear stresses. Indeed, it is the full stick solution which incidentally is used with success in previous papers (Ciavarella 2018, Papangelo et al 2019, Papangelo and Ciavarella 2019, Sahli et al 2019), even for this problem under transition to sliding, but using 'empirical' mixed-mode functions to take into account of the complex effect of the influence of mode II into mode I.

In MCD, the authors explore what a pure energy condition implies without any mixed-mode empirical function. By applying the Legendre transform to change the state variables from ($v,w,A$ ) to ($v,\tau_{0},A$ ), the trivially obtain a new thermodynamic potential H,

Equation (11)

Equation (12)

as imposing the condition

Equation (13)

leads to the solution under mode I displacement control, and mode II 'strength' control.

This leads to their equation (26) (both under force, or under displacement control in mode I)

Equation (14)

i.e. the effective surface energy (or toughness of the interface) is increased, rather than decreased in Savkoor's theory (6), and curiously of a very similar quantity, perhaps even exactly the same since $\tau_{0}=\tau_{m}$ , if $Y=\frac{2}{\pi}$ . This should not be confused from the result of the theories using the mode-mixity functions of the type (1), like (Ciavarella 2018, Papangelo et al 2019, Papangelo and Ciavarella 2019, Sahli et al 2019), since in the latter case, there is no size-effect associated to the contact area a, as there is in (14), and this has profoundly different implications, as we shall explore.

Indeed, the first reactions to this result are that

  • (i)  
    even in the limit of no surface energy $G_{Ic}\rightarrow0$ , there would be an 'effective adhesion', as $G_{c,ef\,\!f}\rightarrow\frac{4\tau_{0} ^{2}a}{\pi E^{\ast}}$ , which, under sufficiently large compressive normal forces, would imply an unbounded increase of the effective energy;
  • (ii)  
    this equation also implies a distortion of the JKR solution load versus area of contact which instead in the AFM experiments by Carpick et al [13], was a nearly perfect fit, even during sliding, leading to the conclusion that the force was simply proportional to the contact area (see figure 1).
Figure 1.

Figure 1. Friction measurements in UHV in the AFM (Johnson 1997). Fitting the JKR area–load relationship (solid line) gives an extremely accurate fit, which gives GIc  =  0.21 J m−2 and a uniform frictional stress $\tau_{0}=0.84$ GPa. The fit with equation (26) of MCD theory is attempted with GIc  =  0.01, 0.04, 0.07 and 0.10 J m−2 (dashed lines).

Standard image High-resolution image

Therefore, this area enhancement theory is more difficult to reconcile with experiments than models like (Ciavarella 2018, Papangelo et al 2019, Papangelo and Ciavarella 2019, Sahli et al 2019), which of course remains semi-empirical, but also are more robust in the predictions—particularly not having any size effect in the increase of toughness.

The authors of the MCD theory recur to suggesting how large pressure oscillations may compensate for this effect, but these are not an outcome of the theory, and this should be further investigated. However, there seem to be simpler explanations as to why the implied effects are not measured, as we shall explain in the next paragraph with a simpler example, which leads to an even more surprising conclusion.

2.1. A mode I 'nanoscale' paradox?

The MCD theory that the contact area should increase upon application of tangential force may be due to their use of a energy condition for linear elastic fracture mechanics, while being in the limit of fully developed cohesive zones in mode II. If we now speculate of an imaginary adhesive problem in which 'constant tensile pressure $\sigma_{0}$ ' is observed the way MCD suggest, we have the strain energy is more simply

Equation (15)

where $V$ is the displaced volume $V=Av$ , where $v$ is the mean normal displacement which we can write as $v=k\sigma_{0}A^{1/2}/E^{\ast}$ , and as usual k is a constant factor of the order of 1, which is not important here. Hence, $\sigma_{0}=\frac{vE^{\ast}}{kA^{1/2}}$ , $V=k\sigma_{0}A^{3/2} /E^{\ast}$ , $V=vA$ , and finally $U=\frac{1}{2}\frac{E^{\ast}}{k}A^{1/2}v^{2}$ .

By applying the Legendre transform to change the state variables from ($v,A$ ) to ($\sigma_{0},A$ ) in order to have the 'pressure-control', we obtain a new thermodynamic potential H,

Equation (16)

Equation (17)

as indeed $-\sigma_{0}V$ is the potential energy associated with the uniform stress distribution $\sigma_{0}$ . Notice that now $v$ is no longer prescribed, but the condition

Equation (18)

is never satisfied, as the energy decreases without limit and the minimum is clearly at infinite contact area. It is a similar conclusion than MCD theory—to the extreme limits the increase is unbounded.

In fact, this example instead may not be such an ideal situation at all: it is known that at nanoscale, the adhesion problem becomes controlled by the theoretical strength $\sigma_{0}$ (Gao and Yao 2004), and if we have a flat indenter, the correct adhesion pull-off is simply

Equation (19)

where A is the size of (flat ended) indenter, a principle which is found in biology of nanoscale fibrillar structures to maximize their adhesion on their feet, below sizes on the order of 100 nm. In the case of an indenter having a shape, including the spherical classical one, one would need very small sizes to reach this limit (Greenwood 2009) unless the shape is the 'optimal one' involving elliptic integrals. In any case, the energetic formulation simplified from MCD does not seem to provide a meaningful result, as (18) seems to imply always infinite contact area, regardless of shape of indenter. It is a limit case whose range of validity we are not able to identify, but suggests a warning also on the more general mixed-mode corresponding result.

3. Possible reason for the discrepancy of MCD theory

MCD assume there is a steady state solution, and probably make the error to consider the potential energy of a constant tangential load and at the same time, impose that shear stress at interface is constant. But in this case, the problem is: there is no equilibrium. We have an imposed tangential load T0, an imposed shear strength $\tau_{0}$ , and the problem is solved in terms of equilibrium in just one line

Equation (20)

independently on anything else. The rest of the energy calculation is in conflict with the former equation in general.

Notice that this is not limited to the frictional problem. Even in the pure mode I problem, the same problem persists. Indeed, there is no equilibrium. We have an imposed normal load P0, an imposed pressure strength p0, and the problem is solved in terms of equilibrium in just one line

Equation (21)

independently on anything else. The rest of the energy calculation is in conflict with the former equation in general.

4. An alternative formulation of the problem

We consider the system of figure 2. A sphere is loaded under constant forces, and sx is the halfspace mean displacement, ux0 is the relative sphere-halfspace displacement, so that

Equation (22)
Figure 2.

Figure 2. Geometry of the problem of a rigid sphere sliding on an elastomer loaded with normal Fy and tangential forces Fx.

Standard image High-resolution image

We assume there is a steady state5.

The stiffnesses and the entire problem are uncoupled in the $x,y$ directions as the sphere is rigid and the substrate is incompressible, and hence Dundurs' second constant is zero (Barber 2018).

4.1. Energy balance at imposed external forces

The external forces $F_{x},F_{y}$ are imposed and dead loads. The variation of work of active external forces is equal to the increase of internal energy of the system, plus the increase of the dissipated energy

Equation (23)

where dU is localized in the halfspace as the sphere is rigid. Hence, the various terms are equal to

Equation (24)

Equation (25)

Equation (26)

where the term $\delta Q$ is here the sum of a frictional work $\delta Q_{fr}$ and the work to increase of cohesive area $\delta Q_{coes}$ . In general, notice that $\delta Q_{coes}$ depends on the path to internal equilibrium of the adhesive stratum, which in this treatment is external to the thermodynamical system

Equation (27)

where $s_{shear},s_{opening}$ are, respectively, shear and direct stresses acting on the cohesive zones, and as yet not precisely defined. In the special limit case of path independent (reversible) energy, we return to the classical Griffith JKR Signorini type of contact,

Equation (28)

where Gc is surface energy.

The equilibrium of the contact area size is obtained when the virtual change with respect to contact area is zero in (23), or

Equation (29)

where

Equation (30)

Equation (31)

Equation (32)

Equation (33)

where we used (22).

Hence, substituting (30)–(33) in (29), we obtain

Equation (34)

or, cancelling terms due to the work of frictional forces,

Notice therefore that the work of frictional forces does not affect the energy balance, since we assume the corresponding term (32) is uncoupled from the term due to cohesion energy (33).

An important consideration is that, being the contact problem uncoupled, i.e. Dundurs' $\beta=0$ , normal displacements do not affect shear tractions and viceversa, then the two modes of cohesion are naturally separated. Moreover, local cohesive laws do not distinguish between mode II and mode III shear modes, we shall indicate with Gs the strain energy release rate under shear, whereas GI is the more standard strain energy release rate under mode I

Equation (35)

Equation (36)

Moreover, we shall assume that

  • the shear force Fx is, for a given contact area A, a non-linear function of ux
  • we can write the elastic strain energy in the tangential direction in the form
    Equation (37)
    where Cx is the tangential compliance of the system, andwe can write
    Equation (38)

Hence, we can rewrite (33) in the form

Equation (39)

which is a quite general result where we do not have to specify the distribution of shear stresses at the interface

Equation (40)

In our case, $F_{x}=\tau_{0}A$ , and hence, similarly to (5), we have

Equation (41)

In our case, it is obvious that $\left( \frac{dC_{x}}{dA}\right) _{F}<0$ , and probably this holds even in much more general cohesive law cases, so that the presence of a tangential force will always decrease the contact area. We do not search here for how general this result is, as this is outside the scope of the present note.

5. Further generalizations

Turning back to the energy balance (23), let us consider the most general mixed boundary condition on the boundaries

Equation (42)

Equation (43)

where $k=x,y$ and nF is the number of DOFs where we impose the forces.

Hence

Equation (44)

Equation (45)

and the condition for contact area equilibrium is obtained by imposing the virtual variation of (23) satisfying b.c.s, with respect to A, independently on the variation path

Equation (46)

where

Equation (47)

Equation (48)

Equation (49)

Equation (50)

Additionally, equilibrium is imposed by

Equation (51)

Equation (52)

Substituting (47)–(52) into (46), we get

i.e.

Equation (53)

where in general with coupled stiffness, we cannot split G into mode I and shear mode components. However, when they are indeed uncoupled as we are assuming in the present MS,

Equation (54)

Hence, we have demonstrated that even with generalized boundary conditions and non-linear elasticity, the energy release rate G is independent on the boundary conditions. For uncoupled problems, further

Equation (55)

and obviously $G_{I},G_{s}>0$ for any opening or shear load.

5.1. Role of toughening mechanisms

To clarify the role of cohesive resistance Rc which itself is a generalization of surface energy GIc, we can write (for the uncoupled case)

Equation (56)

where cohesive resistance should be modelled with some surface mechanism which may be material-dependent, or directly from experimental data.

In general, we can write

Equation (57)

and therefore, adding a tangential load to an equilibrium contact area, leads to a reduction of the contact area if the resistance increases with respect to GIc faster than the contribution to mode II does

Equation (58)

In general, we cannot rule out that this condition is possible, although ample literature shows that this is very unusual if ever observed ([3–5]).

For path-independent cohesive energy, this condition is satisfied as $\left( R_{c}\left( \frac{G_{s}}{G_{I}}\right) -G_{Ic}\right) =0$ and hence contact area must decrease.

6. Discussion: the Dugdale–Maugis solution

We have suggested that some hidden problems in the otherwise rigorous thermodynamic theory of MCD may be due to the uncertain range of applicability. Let us summarize what a well known cohesive model obtains in the context of contact mechanics, for the mode I problem, namely the Dugdale–Maugis solution for the contact problem of a sphere (Maugis 2013). The idea is to postulate a cohesive zone having an outer constant stress $\sigma_{0}$ in an annulus a  <  r  <  c outside of the contact, where d  =  c  −  a is the size of the cohesive zone. With this 'trick', energetic methods can still be applied to the problem, even beyond the LEFM formulation, since we know the energy release rate of the cohesive zones. However, in the limit of very low Tabor parameter, when the cohesive zone is extremely large, $m=c/a\rightarrow \infty$ , is very subtle, since the cohesive stresses are constant in the annulus, but they must be zero, i.e. $\sigma_{0}=0$ . A limit solution, the so-called DMT-M solution for the sphere (Maugis's version of the DMT solution, see (Ciavarella 2017)), it does not appear possible to obtain it with the MCD procedure, despite there is no reason why the same Legendre transform idea could be applied in this simpler problem.

Hence, although we share with the authors of MCD theory the fascination for the elegance of the Legendre pure thermodynamic formulation, and despite we really enjoyed it for the number of stimulating discussion it generates, we suggest it is problematic for various reasons:

  • mixed mode problems have hardly been solved with simple energy formulations without additional 'empirical' constants and criteria, which is why (Hutchinson 1990) and the other references given in the introduction paragraph, devised them for the problem of mixed mode fracture;
  • with respects to the empirical formulations which have found some validation in experiments, it seems that MCD theory leads to a size-effect of the surface energy/toughness which is not just giving an area increase, as MCD noticed in the paper, but also contrasts with the excellent fits of JKR theories done by Carpick et al (1996) and many others;
  • there is a problem associated with the concept of an experiment neither under force nor under displacement control, but rather in 'shear stress' control. As we have to decide how we are going to cause the body to move, and the only ways we can postulate a proper problem are (i) pushing at a constant force, (ii) pushing at a constant speed or (iii) an intermediate case where a spring is connected to the body, the end of which is pushed at constant speed, it is hard to imagine an experiment (possibly even a numerical one), that corresponds to the assumed conditions of the thermodynamic Legendre transform theory in MCD's theory;
  • a fully cohesive developed zone in mode II, in the spirit of fracture mechanics, corresponds to a very low Tabor parameter in shear, while the energetic treatment can treat at most intermediate Tabor conditions. It is hard to imagine a rigorous case in which the Tabor parameter in shear should be extremely low, while the Tabor parameter in pressure should be very high.
  • similarly, trying to predict the contact area changes in a JKR (short -range) theory due to a very long-range adhesion effect under shear appears also possibly a problem.

7. Conclusion

The thermodynamics treatment of Menga et al (MCD theory) leads to a number of paradoxes, not only in mixed mode conditions, but even just in mode I. The reason was identified in that the energy method obtained by the Legendre transform does not satisfy equilibrium. We have obtained more consistent treatments which show the contact area is always decreasing with tangential load, consistent with experiments. Although experimentalists have indeed been measured directly in soft materials that shear stresses appear constant during sliding, specifically in glass versus rubber, more recent deconvolutions considering the high strain gradients reached (Nguyen et al 2011) start to find deviations from the perfect constant shear distribution; this may be another reason not to insist too much on this model showing a very low Tabor number in mode II while we have a very high Tabor number in mode I.

Acknowledgments

This work was supported by the Italian Ministry of Education, University and Research under the Programme "Department of Excellence" Legge 232/2016 (Grant No. CUP-D94I18000260001).

Footnotes

  • This, in general for frictional system, may be quite a strong assumptions, as we may find instead that, for imposed displacement (rate), the force oscillates, or viceversa.

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