In this study, the complex mechanical behavior of an aluminum/low-density polyethylene (LDPE) half sandwich structure was investigated during the blanking process. Mechanical tests were conducted for the polymer and metal layer and the delamination behavior of the adhesive between the two layers. A new testing device was designed for detecting the delamination under tensile mode. Corresponding finite

In this study, an eco-friendly electrolyte for electropolishing tungsten and the minimum material removal depth on the electropolished tungsten surface are investigated using an electrochemical etching method. Using a concentrated acid electrolyte, the polarization curve and current density transient are observed. For a NaOH electrolyte, the effects of interelectrode gap and electrolyte concentration

Cloud manufacturing is emerging as a new manufacturing paradigm and an integrated technology. To adapt to the increasing challenges of the traditional manufacturing industry transforming toward service-oriented and innovative manufacturing, this paper proposes a product platform architecture based on cloud manufacturing. Firstly, a framework for the product platform for cloud manufacturing was built

In this article, a new trajectory programming system that allows non-expert users to intuitively and efficiently program trajectories for robots is proposed. The system tracks a pen-shaped marker and obtains its position and orientation by processing the point cloud data of the workspace. A graphical user interface, which enables users to save and execute the acquired trajectory immediately after performing

As the next-generation manufacturing system, intelligent manufacturing enables better quality, higher productivity, lower cost, and increased manufacturing flexibility. The concept of sustainability is receiving increasing attention, and sustainable manufacturing is evolving. The digital twin is an emerging technology used in intelligent manufacturing that can grasp the state of intelligent manufacturing

In this study, the machined surface quality of powder metallurgy nickel-based superalloy FGH96 (similar to Rene88DT) and the grinding characteristics of brown alumina (BA) and microcrystalline alumina (MA) abrasive wheels were comparatively analyzed during creep feed grinding. The influences of the grinding parameters (abrasive wheel speed, workpiece infeed speed, and depth of cut) on the grinding

Composite materials are widely employed in various industries, such as aerospace, automobile, and sports equipment, owing to their lightweight and strong structure in comparison with conventional materials. Laser material processing is a rapid technique for performing the various processes on composite materials. In particular, laser forming is a flexible and reliable approach for shaping fiber-metal

Machine chatter is still an unresolved and challenging issue in the milling process, and developing an online chatter identification and process monitoring system towards smart manufacturing is an urgent requirement. In this paper, two indicators of chatter detection are investigated. One is the real-time variance of milling force signals in the time domain, and the other one is the wavelet energy

The DD6 nickel-based superalloy exhibits remarkably high temperature properties; therefore, it is employed as a crucial structural material in the aviation industry. Nevertheless, this material is difficult to process. Ultrasonic-assisted drilling (UAD) combines the characteristics of vibration processing technology and conventional drilling technology, significantly improving the machinability of

Numerical simulation is an effective approach in studying cutting mechanism. The widely used methods for cutting simulation include finite element analysis and molecular dynamics. However, there exist some intrinsic shortcomings when using a mesh-based formulation, and the capable scale of molecular dynamics is extremely small. In contrast, smoothed particle hydrodynamics (SPH) is a candidate to combine

In orthopedic surgery, the bone milling force has attracted attention owing to its significant influence on bone cracks and the breaking of tools. It is necessary to build a milling force model to improve the process of bone milling. This paper proposes a cortical bone milling force model based on the orthogonal cutting distribution method (OCDM), explaining the effect of anisotropic bone materials

Tungsten carbide is a material that is very difficult to cut, mainly owing to its extreme wear resistance. Its high value of yield strength, accompanied by extreme brittleness, renders its machinability extremely poor, with most tools failing. Even when cutting with tool materials of the highest quality, its mode of cutting is mainly brittle and marred by material cracking. The ductile mode of cutting

Metal sheet spinning is an advanced near-net forming technology for the manufacture of thin-walled ellipsoidal heads. The exact control of dimensional accuracy, however, is a considerable problem for spinning thin-walled parts with large diameter-to-thickness ratios. In this work, a marginal-restraint mandrel-free spinning process with two passes is proposed for the fabrication of thin-walled ellipsoidal

Ubiquitous augmented reality (UAR) implementation can benefit smart shop floor operations significantly. UAR from a user’s first-person view can support and provide the user with suitable and comprehensive information without him/her being distracted from ongoing tasks. A natural hand-based interaction interface, namely, a mobile bare-hand interface (MBHI), is proposed to assist a user in exploring

The in-situ TiB2 particle reinforced aluminum matrix composites are materials that are difficult to machine, owing to hard ceramic particles in the matrix. In the milling process, the polycrystalline diamond (PCD) tools are used for machining these materials instead of carbide cutting tools, which significantly increase the machining cost. In this study, ultrasonic vibration method was applied for

Widespread use of aluminum alloys for the fabrication of car body parts is conditional to the use of appropriate welding methods, especially if dissimilar welding must be performed with automotive steel grades. Friction stir welding (FSW) is considered to be a reasonable solution to obtain sound aluminum-steel joints. In this context, this work studies the effects of tool position and force control

This paper describes a novel modeling method for determining the thermal deformation coefficient of the moving shaft of a machine tool. Firstly, the relation between the thermal deformation coefficient and the thermal expansion coefficient is expounded, revealing that the coefficient of thermal deformation is an important factor affecting the precision of moving shaft feed systems. Then, thermal errors

Mechanisms for removal of materials during the grinding process of monocrystalline silicon have been extensively studied in the past several decades. However, debates over whether the cutting speed significantly affects the surface integrity are ongoing. To address this debate, this study comprehensively investigates the effects of cutting speed on surface roughness, subsurface damage, residual stress

Considering the spatial position and shape detection properties of the fiber Bragg grating (FBG) curve sensor used in the human body, the positioning accuracy of the FBG curve sensor plays a major role in the pre-diagnosis and treatment of diseases. We present a new type of shape-sensing catheter (diameter of 2.0 mm and length of 810 mm) that is integrated with an array of four optical fibers, where

Fibers are increasingly in demand for a wide range of polymer composite materials. This study’s purpose was the development of oil palm fiber (OPF) mixed with the thermoplastic material acrylonitrile butadiene styrene (ABS) as a composite filament for fused deposition modeling (FDM). The mechanical properties of this composite filament were then analyzed. OPF is a fiber extracted from empty fruit bunches

A surface composite layer enhances the mechanical characteristics of a surface while retaining the properties of the base material. Friction stir processing (FSP) is a method for forming surface metal matrix composites (SMMCs) that reinforce a surface with particles. In the current study, a new method entitled friction stir vibration processing (FSVP) was applied to form SMMCs on the surface of AZ91

Metal casting is an important manufacturing technology for efficiently producing massive components with complex shape. A large share of industrial castings is made from iron and steel alloys, combining attractive properties and low production cost. Upgrading of properties in cast iron and steel is mainly achieved by alloying and in fewer cases by heat treatment. Molybdenum is an important alloying

The amount of supporting structure usage has been a major research topic in layer-based additive manufacturing (AM) over the past years as it leads to increased fabrication time and decreased surface quality. Previous studies focused on deformation and topology optimization to eliminate the number of support structures. However, during the actual fabrication process, the properties of shape and topology

About 80% of all molybdenum mined in the world (not including units recovered via recycling) is used as an alloying element in iron and steel. In general, the intensity of molybdenum use in China is still lower than in more highly developed regions such as the USA and Europe. This difference is manifest in both carbon steels and stainless steels, suggesting a significant opportunity for more widespread