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Retraction Note: Development and application of copper–nickel zirconium diboride as EDM electrodes manufactured by selective laser sintering Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-17 Tiago Czelusniak, Fred L. Amorim, Armin Lohrengel, Camila F. Higa
This article has been retracted. Please see the Retraction Notice for more detail: https://doi.org/10.1007/s00170-020-06547-5
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Semi-automated system for assembly of insulated corner faux bricks Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-23 Zachary Whittaker, Musa K. Jouaneh
Insulated faux brick (IFB) is an improvement on traditional faux brick that aims to further reduce weight and installation time while providing insulation characteristics beyond traditional brick. Current production of insulated faux corner bricks relies on human workers to apply adhesive and press together two end pieces until the adhesive has dried. This is a time-consuming step which is not easily
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Comparative evaluation of supervised machine learning algorithms in the prediction of the relative density of 316L stainless steel fabricated by selective laser melting Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-25 Germán Omar Barrionuevo, Jorge Andrés Ramos-Grez, Magdalena Walczak, Carlos Andrés Betancourt
To find a robust combination of selective laser melting (SLM) process parameters to achieve the highest relative density of 3D printed parts, predicting the relative density of 316L stainless steel 3D printed parts was studied using a set of machine learning algorithms. The SLM process brings about the possibility to process metal powders and built complex geometries. However, this technology’s applicability
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Analytical modeling of cutting forces considering material softening effect in laser-assisted milling of AerMet100 steel Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-23 Hang Zhang, Haohao Zeng, Rong Yan, Wei Wang, Fangyu Peng
AerMet100 steel is a typical difficult-to-cut material, and laser-assisted milling (LAM) is a promising machining technology for this kind of material. In LAM process, the material is softened by the thermal effect of laser beam, which improves the machinability of the materials. And finally, the cutting forces are reduced compared with conventional milling (CM). This paper presents an analytical model
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Water-jet guided laser drilling of thermal barrier coated aerospace alloy Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-21 Sundar Marimuthu, Bethan Smith
Drilling using quasi-continuous wave (QCW) millisecond pulse fibre laser is the state-of-the-art for producing film-cooling holes over uncoated aero-engine components. Laser drilling of coated components, including thermal barrier coated (TBC) components, is still a challenging task due to the risk of coating delamination. Water-jet guided (WJG) laser is nowadays increasingly used for machining of
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Tolerance optimization method based on flatness error distribution Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-23 Huan Guo, Zhijing Zhang, Muzheng Xiao, Heng Liu, Qirong Zhang
In conventional shape tolerance design, allowable ranges are given for the assembly joint surfaces. The conventional method does not restrict the distribution form of the actual errors of surfaces, resulting in a large deviation in the prediction of assembly performance (i.e., geometric accuracy and mechanical property) from those of actual state. In order to obtain the best performance of product
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Development and characterization of AISI 316L micro parts produced by metal powder hot embossing Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-25 Omid Emadinia, Maria Teresa Vieira, Manuel Fernando Vieira
Metal powder hot embossing (MPHE) is a low-cost micromanufacturing technique that can produce metallic parts with aspects in micron scale. In this study, scanning electron microscopy (SEM) is employed for evaluating the shape retention and the homogeneity of microstructure of replicated geometries into AISI 316L powder feedstock by the secondary electron imaging (SEI) and the backscattered electron
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A novel investigation into edge effect reduction of 4340 steel spur gear during induction hardening process Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-26 Mahyar Parvinzadeh, Sasan Sattarpanah Karganroudi, Narges Omidi, Noureddine Barka, Mohamed Khalifa
Induction hardening, a promising approach for selective hardening of metal parts, is widely used for surface hardening, where a hard surface is required alongside a tough core. Regarding the complexity of this process, parts’ geometry deeply affects the temperature distribution and hardness profile accordingly. In this study, two magnetic flux concentrators are introduced to our induction machine set
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Sensors applied to automated guided vehicle position control: a systematic literature review Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-23 Wallace Pereira Neves dos Reis, Orides Morandin Junior
The position or movement control of an automated guided vehicle (AGV) is crucial for its operation. However, choosing the AGV position sensor is not a trivial task. This paper investigates the sensors and sensing techniques in machine vision applied in AGV position control in the past 5 years of published academic research. Using a systematic literature review method, we seek to answer the main research
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An efficient short-time Fourier transform algorithm for grinding wheel condition monitoring through acoustic emission Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-27 Wenderson N. Lopes, Pedro O. C. Junior, Paulo R. Aguiar, Felipe A. Alexandre, Fábio R. L. Dotto, Paulo Sérgio da Silva, Eduardo C. Bianchi
Indirect methods to monitor the surface integrity of grinding wheels by acoustic emission (AE) have been proposed, aiming to ensure their optimal performance. However, the time-frequency analysis of the content of these signals has not been addressed in the literature. AE signal analysis performed only in the frequency domain makes it impossible to locate faults on the grinding wheel surface during
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Vibration suppression of aeroengine casing during milling Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-23 Liang Guo, Fan Yang, Tian Li, Ming Zhou, Junlei Tang
The casing is a basal body part for assembling other parts in an aeroengine, but its weak rigidity seriously affects machining accuracy and production efficiency. Therefore, it is very important to improve this rigidity of the part during processing. An aeroengine combustor casing is used to study the vibration law and suppression method of a casing milling process through a combination of simulations
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Thermal simulation speculation-based active coolant control onto spindle bearings Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-23 Teng Liu, Liang Zhou, Weiguo Gao, Yifan Zhang, Wenfen Chang, Jianjun Zhang, Dawei Zhang
For thermal perception and control onto spindle bearings without spindle/bearing structural modifications for built-in thermal sensors, this paper proposes a thermal simulation speculation-based active coolant control strategy onto spindle bearings, for spindle accuracy guarantee. Firstly, numerical simulation technology is adopted to construct thermal collection of spindle bearings influenced by coolants
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A lean approach to address material losses: materials cost deployment (MaCD) Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-27 Marcello Braglia, Mosè Gallo, Leonardo Marrazzini
In this paper, a novel lean approach to address material losses in production processes is presented. It is termed materials cost deployment (MaCD) and has the objective of identifying, analyzing, and reducing or eliminating material losses. Thanks to the modification of the manufacturing cost deployment framework, MaCD proposes an alternative structure for classifying and analyzing material losses
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Study on hydrogen behaviors around micropores within heavy forging during heating process Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-26 Junkai Fan, Bo Peng, Wu Zhao
Hydrogen and micropores are widely distributed and inevitable in heavy forgings. The accumulation of hydrogen in micropores results in the formation of higher hydrogen pressure inside. In this article, the influence of heating process on hydrogen behavior around micropores is studied by finite element method. The analysis model is established theoretically and the relationship among micropore hydrogen
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Prediction modeling of surface roughness in milling of carbon fiber reinforced polymers (CFRP) Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-25 Jiang Xiaohui, Gao Shan, Zhang Yong, He Shirong, Liu Lei
Owing to the advantages like high specific strength, high heat resistance and excellent wear resistance, carbon fiber reinforced polymers (CFRP) are used widely in the aerospace field. Nevertheless, due to shortcomings such as anisotropy and uneven phase distribution, the cutting failure behavior of CFRP includes a series of complex processes like fiber delamination and matrix fracture, which are thus
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Comparative assessment of lubri-cooling conditions when turning CP-Ti Grade 4 based on surface roughness Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-24 Fabio Telles, Heraldo J. Amorim, André J. Souza
The unique combination of corrosion resistance, mechanical properties, and biocompatibility have made commercially pure titanium (CP-Ti) widely used as bio-implant materials. The bio-implant requires high-quality surfaces, with specific characteristics for each utilization. Due to high temperatures in the cutting zone and the high chemical affinity, titanium is usually machined with cutting fluid.
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Recent advances in surface defect inspection of industrial products using deep learning techniques Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-25 Xiaoqing Zheng, Song Zheng, Yaguang Kong, Jie Chen
Manual surface inspection methods performed by quality inspectors do not satisfy the continuously increasing quality standards of industrial manufacturing processes. Machine vision provides a solution by using an automated visual inspection (AVI) system to perform quality inspection and remove defective products. Numerous studies and works have been conducted on surface inspection algorithms. With
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Multi-objective titanium alloy belt grinding parameters optimization oriented to resources allocation and environment Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-25 Ying Liu, Haoran Dong, Hongtao Wang, Guijian Xiao, Fankang Meng
Belt grinding is a widely adopted method in processing titanium alloy materials. However, its unique grinding mechanism will greatly affect grinding efficiency. Meanwhile, in order to finish processing task, adopting the method of replacing belts frequently will further make processing time, cost, and energy consumption rise, as well as the pollution during the whole processing. Considering the problems
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Exploitation of force displacement curves in blanking—feature engineering beyond defect detection Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-22 Christian Kubik, Johannes Hohmann, Peter Groche
With the current tendency of mass production towards customer-oriented serial production, blanking processes are facing new challenges. They require an increase in knowledge about faulty process conditions and their influence on the quality of a component as well as an instruction for a target-oriented adaptation of the process. The aim of this study is therefore to identify property deviations based
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Implementation framework for PLM: a case study in the fashion industry Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-01-25 Virginia Fani, Chiara Falchi, Bianca Bindi, Romeo Bandinelli
The implementation of a PLM is a great process of change, representing a critical phase due to the inertia that characterizes some organizations. This evidence especially occurs in industry new to PLM, such as the fashion one, where a lack of clear guidelines for implementation significantly increases the risk of failure of that process. In addition, an adequate project management approach that actively
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Constitutive equation of compacted graphite iron (GJV450) at high temperature and high strain rate Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-19 Jiahui Niu, Chuanzhen Huang, Rui Su, Guoyan Jiang, Hanlian Liu
Compacted graphite iron (CGI) is an ideal material for the cylinder block and cylinder head of diesel engine because of its excellent physical and mechanical properties. At present, the researches on CGI mainly focused on experimental study of machining CGI, there are few studies on the cutting simulation of CGI, especially the high-speed machining simulation of CGI, and the constitutive equation of
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Effects of magnetizer parameters on the temperature field of high-strength steel blank in district-controlled induction heating-hot stamping Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-19 Li Bao, Haipeng Li, Xiaoping You, Qiang Zhou, Peng Gao, Yulong Xu, Xianghua Liu
The effects of magnetizer parameters on the temperature field of high-strength steel blanks are investigated through the combination of experiment and simulation. An electromagnetic-temperature three-dimensional finite element model is simulated. Numerical simulation indicates the spacing in the width direction significantly affects the temperature field of steel blanks, and the optimal spacing of
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Exploration of hardness variations for additive manufactured thin-walled components built by multi-axis tool paths Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-19 Hamed Kalami, Jill Urbanic
Using multi-axis tool paths in combination with a structured segmentation strategy introduces novel fabrication solutions for the direct energy deposition additive manufacturing process. However, with a piecemeal manufacturing strategy, interface regions are introduced. The goal of this research is to determine whether utilizing a multi-stage, multi-axis build strategy has an impact on the resulting
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Investigation of mechanical and microstructural properties of pure copper processed by combined extrusion-equal channel angular pressing (C-Ex-ECAP) Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-19 Behzad Akbarzadeh, Hamid Gorji, Mohammad Bakhshi-Jooybari, Roohollah Jamaati, Mohammad Javad Mirnia
Severe plastic deformation processes (SPDs) have been developed over the past decades to produce bulky parts with proper mechanical and microstructural properties. Equal-channel angular pressing (ECAP) is a method in which a metal is subjected to severe plastic straining through simple shear. The combined extrusion-equal channel angular pressing (C-Ex-ECAP) is proposed in this paper as a new method
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Improving contact resistance in metal–ceramic heat exchangers running liquid metal by additive manufacturing and ceramic tubes with electroplated films Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-18 Jerald Armen, Hugh A. Bruck
In the search for thermal management of advanced avionics packaging, materials such as eutectic liquid metal (LM) alloys and synthetic ceramics with superior thermophysical properties offer reliable and effective solutions. Conductive ceramic tubes can be used to contain LM as a coolant for heat exchangers. However, conductive ceramics will still need to be combined with metals to provide optimal thermal
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An innovative contactless finite element simulation of the shot peening process Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-18 Iheb Chaieb, Naoufel Ben Moussa, Nabil Ben Fredj, Nizar Ben Salah
Shot peening is a major finishing treatment aiming to enhance parts’ life. However, the recourse to simulation to master the process and its effects still suffers from problems due to its complexity. The current paper presents a finite element-based approach that considers the random aspect of the shot peening process in association with a large number of shots, making it more realistic. The developed
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Multiparameter optimization design of chemical mechanical polishing for planar optics Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-18 Mingchen Cao, Huiying Zhao, Ruiqing Xie, Lingyu Zhao, Shijie Zhao, Jinfeng Bai
The processing parameters directly affect the polishing quality of planar optics in chemical mechanical polishing (CMP). In this paper, a novel multiparameter optimization method based on the fuzzy theory was proposed to evaluate the manufacturing efficiency and accuracy of flat optical elements with CMP. The evaluation criteria and optimized parameters for CMP optimization were selected. The optimized
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Development of a low-cost epoxy resin mold with high cooling efficiency Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-18 Chil-Chyuan Kuo, Jia-Qi Wu
A conformal cooling channel (CCC) is widely employed in the injection mold due to uniform cooling. The cooling efficiency of the epoxy resin mold (ERM) strictly depends on the thermal conductivity since the cooling time directly affects the productivity. According to the practice experience, the material cost of commercial aluminum (Al)-filled epoxy resin is high and the cooling efficiency of the injection
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Numerical investigation of consolidation mechanism in powder bed fusion considering layer characteristics during multilayer process Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-18 Chaochao Wu, Muhammad Qasim Zafar, Haiyan Zhao
Powder bed fusion (PBF) process is expeditely moving towards its maturity for the direct manufacturing of intricated and sophisticated metallic parts. The typical process is instead complex and yet challenging to interpret experimentally. Modeling and simulation strategy has been widely implemented to comprehend and optimize the process. Therefore, an integrated simulation approach incorporating stochastic
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A parametric study and characterization of additively manufactured continuous carbon fiber reinforced composites for high-speed 3D printing Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-18 John M. Pappas, Aditya R. Thakur, Ming C. Leu, Xiangyang Dong
High-speed 3D printing has recently gained much interest due to its potentials in improving efficiency of fabricating complex geometry components and applications in large-scale additive manufacturing (AM). In this study, a parametric study is performed experimentally to investigate factors affecting high-speed 3D printing of continuous carbon fiber reinforced composites (CFRCs), including material
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Modeling virtual abrasive grain based on random ellipsoid tangent plane Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Hao Chen, Ji Zhao, Zhao Wang, Jinlong Dong, Tianbiao Yu
In the previous studies about grinding simulation, most of the abrasive grain models are simple geometries. The shape and size of the abrasive grain are varied, which will lead to the difference between the simulation and the reality. To make the virtual abrasive grains closer to reality, a stochastic polyhedral abrasive particle modeling method based on the ellipsoid tangent plane is proposed. Based
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The challenges, approaches, and used techniques of CPS for manufacturing in Industry 4.0: a literature review Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Baudouin Dafflon, Nejib Moalla, Yacine Ouzrout
This work aims to review literature related to the latest cyber-physical systems (CPS) for manufacturing in the revolutionary Industry 4.0 for a comprehensive understanding of the challenges, approaches, and used techniques in this domain. Different published studies on CPS for manufacturing in Industry 4.0 paradigms through 2010 to 2019 were searched and summarized. We, then, analyzed the studies
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An investigation of the effect of warm laser shock peening on the surface modifications of [001] - oriented DD6 superalloy Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Zhanghan Tang, Kedian Wang, Yongxiang Geng, Xia Dong, Wenqiang Duan, Xiaomao Sun, Xuesong Mei
Warm laser shock peening (WLSP) is a novel surface modification technology involving a combination of laser shock peening (LSP) and dynamic strain aging (DSA) technologies. Nickel-based single-crystal superalloy is one of the leading materials for aeroengine turbine blades. Hence, studying the surface modification effect of WLSP on [001]-oriented DD6 nickel-based single-crystal superalloy has a real
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Study on tool wear in longitudinal-torsional composite ultrasonic vibration–assisted drilling of Ti-6Al-4V alloy Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Yingjian Tian, Ping Zou, Di Kang, Fan Fan
Severe tool wear is always considered as a main negative result in the process of drilling Ti-6Al-4V alloy. Although the idea of employing one-dimensional longitudinal ultrasonic vibration in the drilling process to reduce tool wear has been proposed for many years, studies on longitudinal-torsional composite ultrasonic vibration–assisted drilling (LT-UAD) are seldom reported. LT-UAD is a hybrid machining
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Research on design and manufacturing of gear slicing cutter for circular arc tooth Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Peng Wang, Lin Han, Jia Li, Fucong Liu
The gear slicing technology has a wide range of applications, not only for involute gear but also for non-involute gear such as circular arc. Previous research shows that gear slicing is very suitable for the production of an RV reducer with high efficiency and precision. In view of this, a design method for slicing cutter is proposed aiming at the circular arc tooth in pinwheel housing of an RV reducer
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An experimental investigation on tool wear behaviour of uncoated and coated micro-tools in micro-milling of graphene-reinforced polymer nanocomposites Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Niusha Shakoori, Guoyu Fu, Bao Le, Jibran Khaliq, Long Jiang, Dehong Huo, Islam Shyha
Nanomaterials such as graphene have been added to various matrices to enhance mechanical, thermal and electrical properties for various applications requiring intricate designs at the micro-scale. At this scale, mechanical micro-machining is utilised as post-processing to achieve high surface quality and dimensional accuracy while still maintaining high productivity. Therefore, in this study, the machinability
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Effect of h-BN on the turning performance of high-strength vermicular graphite cast iron Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Yongchuan Lin, Yufeng Zhou, Quanxin Ji, Jianyou Huang, Debin Lai, Shengjian He, Nengyi Zhu
Hexagonal boron nitride (h-BN) is an excellent solid lubricant that can be used to improve the processability of difficult-to-cut materials. We tried to solve the processing difficulty of vermicular graphite cast iron (VGI) by adding 0.0144 wt% of h-BN micro-powders into VGI (tensile strength Rm ≥ 450 MPa). Then, we use coated cemented carbide tools (CCC tools, coatings TiC + Al2O3) to carry out the
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Effect of discrete roller dies on the contour accuracy of profiles in multi-point flexible stretch-bending forming Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Chuandong Chen, Jicai Liang, Yi Li, Ce Liang
Flexible stretch-bending of multi-point roller dies technology is a new three-dimensional forming technology for profiles. Compared with the traditional stretch-bending process, the three-dimensional deformation of the profile can be formed at one time, and the cost of the die is greatly reduced and the production efficiency is improved. The die is an important component of flexible stretch-bending
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Experimental validation of the simulation of single-point incremental forming of AA7075 sheet with Yld2004-18P yield function calibrated with crystal plasticity model Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Rasoul Esmaeilpour, Hyunki Kim, Amir Asgharzadeh, Sobhan A. Nazari Tiji, Farhang Pourboghrat, Mihaela Banu, Ankush Bansal, Alan Taub
Incremental sheet forming was developed several decades ago as a cost-effective forming process for low volume production. The deformation mechanism of this process is completely different from the conventional sheet metal–forming processes. Applying a three-dimensional (3D) yield function such as Yld2004-18p for the simulation of incremental sheet forming is necessary to account for the significant
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A physics-informed machine learning model for porosity analysis in laser powder bed fusion additive manufacturing Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-17 Rui Liu, Sen Liu, Xiaoli Zhang
To control part quality, it is critical to analyze pore generation mechanisms, laying theoretical foundation for future porosity control. Current porosity analysis models use machine setting parameters, such as laser angle and part pose. However, these setting-based models are machine dependent; hence, they often do not transfer to analysis of porosity for a different machine. To address the first
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Brazing of SiO 2 ceramic Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-16 Ruixiang Yi, Chao Chen, Yuxiang Li, Chen Shi, Xiaoqiang Ren
SiO2 ceramic has wide applications in various industries owing to their excellent properties. To make the most use of their properties and enlarge their applications, it is important to bond the SiO2 ceramic and metal. The brazing of SiO2 ceramic in recent years is reviewed in this article. The advantages and disadvantages of the active brazing method are discussed. The bonding between SiO2 ceramic
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Investigation on path optimization and look-ahead speed control algorithm during numerical control grinding of dentures of glass ceramics Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-16 Yong Zhang, Tao Wu, Chen Li, Jianxun Liu, Yongfei Wang
The processing efficiency of dentures is generally quite low due to the complex profile form and high brittleness of the dentures. However, there is little research for efficient path optimization and look-ahead speed control algorithm in denture machining field, which hinders the improvement of the machining efficiency and denture quality. In this work, an optimization method for both straight transition
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Shape optimization of square weld nut in projection welding Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-16 Giyeol Han, Sangun Ha, Karuppasamy Pandian Marimuthu, Siva Prasad Murugan, Yeongdo Park, Hyungyil Lee
This study provides an optimal shape of square nut for better projection welding performance. Both experimental design method and electrical-thermal-mechanical finite element analysis (FEA) are used to investigate the effects of nut shape parameters on the height decrease of nut leg, called setdown. The relationship between the setdown and weld strength is then analyzed. Also, welding time to reach
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Correction to: Configuration optimization of the feature-oriented reference system in large component assembly Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-15 Qi Zeng, Shuanggao Li, Xiang Huang
A Correction to this paper has been published: https://doi.org/10.1007/s00170-021-06648-9
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Error modelling–based machining sequence optimization of a pocketed beam milling: part A, end supported beam Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-15 Shaoming Yao
This paper, on the basis of error modelling, proved the optimal pocket machining sequences of a simply end supported pocketed beam using mathematic induction method. The optimal pocket machining sequence with the minimum pocket floor height error is the machining from both ends to the middle and the optimal sequence is not unique because of the symmetric supports about the central plane; meanwhile
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A fully real-time spline interpolation algorithm with axial jerk constraint based on FIR filtering Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-15 De-Ning Song, Jian-Wei Ma, Yu-Guang Zhong, Dan Xiao, Jian-Jun Yao, Chao Zhou
Interpolators play a core and important role in CNC systems, and the scheduling of feedrate is a main task of CNC interpolators. It is routine to schedule the feedrate of linear/circular toolpaths because of their regular geometry; however, the feedrate scheduling of spline toolpaths remains challenging due to the freely and unpredictable geometric shape. Most of the existing methods require looking
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The effect of Zn coating layer on the microstructure and mechanical properties of friction stir spot welded galvanized DP590 high-strength steel plates Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-15 Zeyu Rong, Linqing Li, Lianfeng Chen, Haonan Yuan, Shijie Zhu, Yufeng Sun, Shaokang Guan
Friction stir spot welding was successfully applied to the 1.4 mm thick galvanized DP590 dual-phase steel plates using a W-Re alloy rotating tool. During welding, a constant rotation speed of 800 rpm and a dwell time of 3 s were used and the tool penetration depth was ranged from 0 to 0.9 mm in order to study the flowing behavior and distribution of the Zn element in the joints. It was revealed that
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Modeling of stiffness characteristic on evaluating clamping scheme of milling of thin-walled parts Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-15 Jinhuan Su, Yan Cai, Xiaohui Jiang, Yunyue Qiang, Yifei Wang, Xiao Liu
As one of the vital technological factors influencing the machining quality, machine tool fixture has been regarded as an important research object by scholars at home and abroad. In this paper, a new method for rapid evaluation of clamping scheme was presented based on the study of machining deformation of aerospace complex thin-walled parts. Firstly, Through the modal analysis of the thin-walled
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Mechanisms and evaluation of the influence of cutting temperature on the damage of CFRP by helical milling Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-15 Ben Wang, Yufeng Wang, Hua Zhao, Minghai Wang, Lei Sun
The quality of holes machined in carbon fibre reinforced plastic is vital to the strength of CFRP/Ti stacks. In this study, the influence of cutting temperature upon hole damage of CFRP in CFRP/Ti stacks under helical milling was compared with and without the presence of an underlying Ti. The cutting forces, exit quality, wall surface and subsurface quality of CFRP hole were analysed. And proposing
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Milling force prediction model development for CFRP multidirectional laminates and segmented specific cutting energy analysis Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-13 Haifeng Ning, Hualin Zheng, Shigui Zhang, Xinman Yuan
This paper presents a milling force model for carbon fiber-reinforced polymer (CFRP) multidirectional laminates based on segmented specific cutting energy. The proposed model simplifies the milling process of CFRP unidirectional laminates into multiple orthogonal cuttings. The CFRP specific cutting energy was determined by experimental segmentation. An empirical formula for the CFRP segmented specific
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Influence of anisotropy of KDP crystal on the surface shape deviation of slice by diamond wire saw Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-13 Zongqiang Li, Peiqi Ge, Wenbo Bi, Long Li, Chengyun Li
KDP crystal is an important functional crystal material used in the fields of laser frequency conversion. Slicing is the first process of KDP crystal processing and the KDP crystal is usually sliced by the diamond wire saw. As KDP crystal is an anisotropic material, the properties of KDP contact with different diamond grits on the diamond wire saw during slicing would be different. The anisotropic
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Tolerance management during the design of composite structures considering variations in design parameters Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-13 Michael Franz, Benjamin Schleich, Sandro Wartzack
Composite structures play an important role in realising resource-efficient products. Their high lightweight potential and improved manufacturing technologies lead to an increased use in high-volume products. However, especially during the design and development of high-volume products, the consideration of uncertainties is essential to guarantee the final product quality. In this context, the use
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Heat-assisted μ-electrical discharge machining of silicon Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-12 Noor Dzulaikha Daud, Farah Afiqa Mohd Ghazali, Fatimah Khairiah Abd Hamid, Marwan Nafea, Tanveer Saleh, Pei Ling Leow, Mohamed Sultan Mohamed Ali
Micro-electrical discharge machining (μEDM) is an unconventional machining method that is suitable for machining of conductive materials including highly doped silicon (Si) wafers. This paper reports a novel method of heat-assisted μEDM machining of Si wafers by varying the temperature to increase the electrical conductivity of Si. In order to achieve this condition, a ceramic heater is used to heat
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Study on mechanical properties and microstructural feature of magnetic pulse welding joint between Cu and Al sheets Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-12 Chenguang Wang, Quanxiaoxiao Liu, Guangyao Li, Junjia Cui
In this paper, mechanical properties and microstructural feature of magnetic pulse welding joint between Cu and Al sheets were investigated. The qualities of Al/Cu (Al acted as a flying plate) and Cu/Al (Cu acted as a flying plate) joints were analyzed by lap-shear tensile test and microstructure observations. The welding process was simulated by LS-DYNA to observe the changes in physical parameters
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Mechanism study of the electrical discharge ablation milling with a microcutting depth Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-11 Yunxiao Han, Zhidong Liu, Qingcai Chen, Mingbo Qiu, Hongpeng Mu
Tool wear inevitably occurs during electrical discharge milling (ED milling), adversely affecting the form precision of machined features. Specifically, radial tool wear negatively influences copying precision. In this study, electrical discharge ablation milling (EDA milling) with a microcutting depth was investigated to improve the machining precision of discharge milling. In the proposed method
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The influence of cut direction and process parameters in wire electrical discharge machining of carbon fibre–reinforced plastic composites Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-11 Ramy Abdallah, Sein Leung Soo, Richard Hood
The paper details a comprehensive experimental investigation on the influence of operating parameters and cut direction (parallel and perpendicular to fibre orientation) when wire electrical discharge machining (WEDM) unidirectional CFRP composites using zinc-coated brass wire (0.25-mm diameter). A Taguchi L18 fractional factorial orthogonal array considering four variable parameters including open
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Insights into the fatigue property of titanium alloy Ti-6Al-4V in aero-engine from the subsurface damages induced by milling: state of the art Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-11 Ning Hou, Minghai Wang, Yong Zhang, Hao Wang, Ce Song
Titanium alloy Ti-6Al-4V is extensively employed in aero-engine as blade, disk, and casing components, which have a high risk to occur fatigue failure. The milled subsurface damage is one of the critical factors influencing fatigue property. This paper has a comprehensive overview on the subsurface damage in titanium alloy Ti-6Al-4V induced by milling. It was found that the milled subsurface damage
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Parametric roller path design in multi-pass conventional spinning of curvilinear generatrix parts Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-10 Leitao Gao, Jinlong Song, Yixi Zhao, Zhongqi Yu
In the multi-pass conventional spinning process, roller paths have a significant influence on the forming quality of formed parts. The variations of the cone angle of the curvilinear generatrix part make roller path planning difficult. Current researches mainly focus on the design of the roller path profiles and its influence on the wall thickness uniformity of the parts in the one-pass spinning process
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On the measurement of residual stresses in fibre metal laminates Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-10 Morteza Abouhamzeh, Niall Smyth, Jos Sinke
During the manufacturing of fibre-reinforced laminates, undesired phenomena are produced, among which the residual stresses need investigation and analysis. The authors have previously presented the research done on the predictive modelling and measurement of the distortions happening during the manufacturing of fibre metal laminates (FML). In this paper, primary measurements of residual stresses are
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Research on a new method for optimizing surface roughness of cavitation abrasive flow polishing monocrystalline silicon Int. J. Adv. Manuf. Technol. (IF 2.633) Pub Date : 2021-02-10 Jun Zhao, Rui Wang, Enyong Jiang, Shiming Ji
Compared with the traditional abrasive flow, cavitation abrasive flow can effectively improve the kinetic energy and motion randomness of abrasive particles during the polishing process without changing the polishing pressure, thus reducing the scratch and damage caused by hard and large particles on the surface and subsurface of monocrystalline silicon, and efficaciously improve the surface quality