Facility layout problems focus on the assignment of departments into the facility layout by considering the minimization of total costs. A well-designed facility result in efficient material flows in transportation. For this reason, the problem should be considered with the changes in demands that cause different material flows between departments. While the aim of the static facility layout problem

An inventory control problem of a hybrid manufacturing/remanufacturing system under stochastic demand is studied. The paper proposes a successive substitution strategy between prime, budget and low budget segments of a market. Meaning a manufactured product may substitute for a remanufactured product at a discounted rate. The success of this proposal proportionally is dependent on the discount rate

Today, due to increased market competition, the integration of production and distribution decisions into the supply chain leads to efficiency improvements. Therefore, production routing models have been developed to optimize production and distribution, simultaneously. In recent years, since, the product life cycle has become shorter than in the past, product return policies with fast response times

The paper proposes an energy consumption cross-level model for a demand driven machine tool working in a manufacturing system. The aim is to optimize performance of manufacturing system engaging more than one organizational level, in this case the machine and the system levels. The paper exploits a former study on Pareto optimal Minimum Energy-Time functions, representing the best possible machine

Recently, as the development of information technologies and personalized needs, the Industrial Internet platform based manufacturing service collaboration becomes the main method for manufacturing collaboration, where multiple interest-independent stakeholders involve. However, the distrust between stakeholders and the platform (distrust among collaborators and the doubts of data accuracy) hinders

Product design information represents not only the carrier of design but also the significant digital assets of businesses. At present, manufacturing is facing an environment with mass, fragmented, real-time, and multi-scene digital information in the process of product design. To improve the availability of information resources and the efficiency of information reuse as well as to achieve the sharing

Digital twin takes Industrial Internet as a carrier deeply coordinating and integrating virtual spaces with physical spaces, which effectively promotes smart factory development. Digital twin-based big data learning and analysis (BDLA) deepens virtual and real fusion, interaction and closed-loop iterative optimization in smart factories. This paper proposes a digital twin-based big data virtual and

In a manufacturing facility, the decision maker considers customer satisfaction as an essential priority in which customer due dates should be met. The cell loading, scheduling and the total manpower are considered among the main decisions in a manufacturing system. Three performance measures are studied in this paper and they are the number of tardy jobs, total manpower, and average flow time. Two

A new model for multi-plant production planning is developed. As the important actual features of some manufacturers, non-repeated setup and aperiodic shipment are appropriately introduced into the multi-plant production planning model and the corresponding constraints are accurately linearized. The new model is also applicable in the case of periodic shipment or backorder prohibition. Its effectiveness

Laser powder bed fusion (LPBF) is a technique of additive manufacturing (AM) that is often used to construct a metal object layer-by-layer. The quality of AM builds depends to a great extent on the minimization of different defects such as porosity and cracks that could occur by process deviation during machine operation. Therefore, there is a need to develop new analytical methods and tools to equip

Personalized production has emerged as a result of the increasing customer demand for more personalized products. Personalized production systems carry a greater amount of uncertainty and variability when compared with traditional manufacturing systems. In this paper, we present a smart manufacturing system using a multi-agent system and reinforcement learning, which is characterized by machines with

The increasing demands for customized products have brought a lot of inevitable operational dynamics to the production logistics system. How to systematically monitor and evaluate its overall real-time operation status, and to invoke the most appropriate decision-making level, use the most economical computational resource, and conduct a synchronized decision-making and control to the most accurate

Resilience and flexibility in manufacturing and supply chains are widely discussed at times of the present crises situation due to COVID-19 pandemic. It is a question of ongoing debate among practitioners about the role of flexibility and complexity in building resilience for firms and their supply chains. In this research, we examine the flexible business strategies at the demand, supply, and process

Smart manufacturing offers a high level of adaptability and autonomy to meet the ever-increasing demands of product mass customization. Although digitalization has been used on the shop floor of modern factory for decades, some manufacturing operations remain manual and humans can perform these better than machines. Under such circumstances, a feasible solution is to have human operators collaborate

This paper reviews how the Additive Manufacturing (AM) industry played a key role in stopping the spread of the Coronavirus by providing customized parts on-demand quickly and locally, reducing waste and eliminating the need for an extensive manufacturer. The AM technology uses digital files for the production of crucial medical parts, which has been proven essential during the COVID-19 crisis. Going

Improving the energy efficiency of machining systems (MSs) is an urgent and challenging issue in sustainable manufacturing. Considering the dynamics and uncertainty of MSs, a five-dimension model is developed to monitor and reduce the energy consumption (EC) of MSs. In this model, the automatic acquisition of EC data from physical MSs is driven by Radio Frequency IDentification (RFID) read events.

Change of working condition leads to discrepancy in domain distribution of equipment vibration signals. This discrepancy poses an obstacle to application of deep learning method in fault diagnosis of wind turbine. When lacking domain adaptation ability, diagnostic accuracy of deep learning method applied to unseen condition will decrease significantly. To solve this problem, an iterative matching network

Disassembly Sequence Planning (DSP) refers to a disassembly sequence based on the disassembly properties and restrictions of the product parts that meets the benefit goal. This study aims to reduce the number of changes in disassembly direction and disassembly tools so as to reduce the disassembly time. This study proposes a novel Flatworm algorithm that evolves through the regenerative properties

Virtual production in the virtual factory is a modern approach to support the production process and offers a possibility to achieve continuous progress at the logistical level of the organization of the production process. The first part of the paper presents an innovative approach of a virtual factory for use in SMEs with one off production. In the following, a virtual factory created on this basis

Heavy-duty CNC machines are important equipment in manufacturing large-scale and high-end products. During the machining processes, a significant amount of heat is generated to bring working temperatures rising, which leads to deformation of machine elements and further machining inaccuracy. In recent years, data-driven approaches for predicting thermal errors have been actively developed to adaptively

Industry 4.0 uses a subset of the IoT, called Industrial IoT (IIoT) to achieve connectivity, interoperability and decentralisation. The deployment of industrial networks rarely considers security by design, but this becomes imperative in smart manufacturing as connectivity increases. The combination of OT and IT infrastructures in Industry 4.0 adds new security threats beyond those of traditional industrial

Remanufacturing is being paid much attention due to environmental protection and resource re-utilization. Disassembly is an inevitable step of remanufacturing and it is always finished by the manual labor. Robotic disassembly helps to improve the automation of disassembly process, while robotic disassembly planning helps to improve the efficiency of robotic disassembly. However, the existing research

Despite extensive studies for the industrial applications of deep learning, its actual usage in manufacturing sites has been extremely restrained by the difficulty in obtaining sufficient industrial data, especially for production failure cases. In this study, we introduced a fault-detection module based on one-class deep learning for imbalanced industrial time-series data, which consists of three

The primary objective of this study is to propose and verify a new synergistic prediction-based multivariate process quality control (MPQC) approach for manufacturing processes. The proposed approach considers the influence of covariates (e.g. uncontrollable inputs) and output (or response) uncertainties to predict, monitor, diagnose, and adjust for out-of-control scenarios. The prediction-based real-time

During the current Pandemic, seven and a half million flights worldwide were canceled which disrupted the supply chain of all types of goods such as, personal protective gears, medical health devices, raw materials, food, and other essential equipments. The demand for health and medical related goods increased during this period globally, while the production using classical manufacturing techniques

Tool wear prediction is of significance to improve the safety and reliability of machining tools, given their widespread applications in nearly every branch of manufacturing. Mathematical modelling, including data driven modelling and physics-based modelling, is an important tool to predict the degree of tool wear. Howerver, the performance of conventional data driven models is restricted by the absent

The research objective of this work is to enhance the perception of, sensing in, and control of smart manufacturing systems (SMS) by leveraging active sensor systems within smart products during the manufacturing phase. Smart manufacturing utilizes rich process data, usually collected by the SMS (e.g., machine tools), to enable accurate tracking and monitoring of individual products throughout the

Crack detection is an important step in assessing the quality of pressed panel products. This paper presents a fast and non-invasive crack detection technique which involves extracting the outline of the captured object and applying a unique edge line evaluation. This technique is robust against environmental condition changes and only require a low-cost web camera. After capturing an image immediately

As the COVID-19 pandemic expands, the shortening of medical equipment is swelling. A key piece of equipment getting far-out attention has been ventilators. The difference between supply and demand is substantial to be handled with normal production techniques, especially under social distancing measures in place. The study explores the rationale of human-robot teams to ramp up production using advantages

Two of the most researched problems on transfer line, transfer line balancing problem (TLBP) and buffer allocation problem (BAP), are usually solved separately, although they are closely interrelated. When machine tools have different reliability, the traditional balancing approaches lead to a deviation of the production rate from the actual throughput, which is used as the objective of the following

With the wide integration of the Cyber-Physical System (CPS) and Internet of things (IoT), the manufacturing industry has entered into an era of big data. Thus, manufacturing companies are facing challenges when conducting Big Data Analytics, including the high velocity of data generation, the enormous volume, the multifarious formats and types as well as the quality or fidelity. In this paper, a Cyber-Physical

Two-machine flow shops are widely adopted in manufacturing systems. To minimize the makespan of a sequence of jobs, joint optimization of job scheduling and preventive maintenance (PM) planning has been extensively studied for such systems. In practice, the operating condition (OC) of the two machines usually varies from one job to another because of different processing covariates, which directly

There are two typical cases of acquisition and remanufacturing in a closed-loop supply chain: The third party remanufacturer (3PR) and the original equipment manufacturer (OEM) separately acquire and remanufacture used products. The used products have different qualities, and they can be classified for acquisition in reality. In this paper, under the grading acquisition mode, we compare the acquisition

This article presents a new integrated multiresolution framework for quality prediction and process monitoring in complex batch operations: MR-QP&PM. For quality prediction, the proposed framework uses a multiresolution soft sensor that identifies the Critical to Quality (CTQ) variables and optimizes their resolution. This later tuning dimension has been overlooked in previous works and has a significant

This research investigates the production scheduling problems under maximum power consumption constraints. Probabilistic models are developed to model dispatching-dependent and stochastic machine energy consumption. A multi-objective scheduling algorithm called the energy-aware scheduling optimization method is proposed in this study to enhance both production and energy efficiency. The explicit consideration

Industrial Internet or industrial cloud platforms based manufacturing collaboration in the form of services, namely manufacturing services collaboration (MSC), is being the new generation of networked manufacturing mode. In the process of MSC, a lot of failures would occur due to different reasons, and then propagate to cause other parts of failures. However, the classification of failures in MSC is

Robotic manipulation of deformable linear objects has potential application in aircraft cable assembly. However, it is difficult to be implemented in real tasks due to requiring prediction of the object’s deformation and obstacle-free manipulation planning with high efficiency. Aiming at exploring automatic assembly planning for aircraft cables assembly in narrow cabins with obstacles, this paper proposes

The stable operation of diesel engine is critical to the normal production of the industry, and the prevention, monitoring, and identification of faults are of great significance. At present, the fault research on diesel engines still has some defects, such as only few types of faults diagnosis are identified, the accuracy of fault diagnosis is still low, and fault identification is located at a fixed

Remanufacturing is an important mode to promote the sustainable development of manufacturing industry. Remanufacturing mechanical components at the best recycling time can effectively reduce the remanufacturing cost and improve the remanufacturing efficiency. Therefore, the decision-making model of optimal recycling time based on full lifecycle assessment and full lifecycle cost method was firstly

Monitoring the transmission status of multi-joint industrial robots is very important for the accuracy of the robot motion. The fault diagnosis information is an indispensable basis for the collaborative maintenance of the robots in industry 4.0. In this paper, an attitude data-based intelligent fault diagnosis approach is proposed for multi-joint industrial robots. Based on the analysis of the transmission

The digital models are the fundamental elements used in the virtual simulation of CNC machining for process planning, result prediction, analysis, etc. The essential work to build the digital models of machined parts is the calculation of the envelope surface generated by moving a cutter surface relative to workpieces. This calculation is usually complicated, and the requirements in different cases

As the resource crisis and environmental pollution become increasingly prominent, remanufacturing is currently a popular research field for addressing these issues. However, scheduling for remanufacturing is more difficult than that for traditional manufacturing because the entire remanufacturing system (RMS) involves three cooperative subsystems: disassembly, reprocessing, and reassembly. Few studies

Engineering product family design and optimization in complex environments has been a major bottleneck in today’s industrial transformation towards smart manufacturing. Digital twin (DT), as a core part of cyber-physical system (CPS), can provide decision support to enhance engineering product lifecycle management workflows via remote monitoring and control, high-fidelity simulation, and solution generation

The human–machine collaboration system is a key means of manufacturing. Its surveillance, prognostic, and health management are related to safety and manufacturing persistence. This paper begins with the mission requirements of intelligent manufacturing. The study is based on the visual question answering (VQA) technology with a digital twin to increase efficiency. The research contents are as follows:

This paper studies the problem of allocating semiconductor wafers to customer orders with the objective of minimizing the overallocation prior to assembly. It is an important problem for back-end semiconductor manufacturing as overallocation may have severe impact on operational performance due to excess inventory and unnecessarily occupied manufacturing equipment. In practice, a wafer can contain

Additive Manufacturing (AM) processes have been increasingly used to manufacture energy storage products with dedicated material preparation and post-processing stages to enhance product properties. Most researchers focus on selecting materials and improving processes, yet the system modeling and management has not been investigated so far. This paper extends the conventional single-stage AM processes

This paper proposes a Digital Twin approach for health monitoring. In this approach, a Digital Twin model based on nonparametric Bayesian network is constructed to denote the dynamic degradation process of health state and the propagation of epistemic uncertainty. Then, a real-time model updating strategy based on improved Gaussian particle filter (GPF) and Dirichlet process mixture model (DPMM) is

Currently, ways to approach the design of Cyber Physical Systems in Industry 4.0 are under development. Emerging concepts of Smart Factories require the development of specialized knowledge; new working methods are also needed to manage the transition from conventional industry to industry 4.0. To achieve this objective, fractal theory could provide the appropriate knowledge and tools. Fractal systems

Big data is one of the most important resources for the promotion of smart customisation. With access to data from multiple sources, manufacturers can provide on-demand and customised products. However, existing research of smart customisation has focused on data generated from the physical world, not virtual models. As physical data is constrained by what has already occurred, it is limited in the

Developments in the internet technology, internet of things, cloud computing, big data, and artificial intelligence in recent years have brought significant advancements in manufacturing, among which manufacturing digitalization contributes greatly to the ever-increasing productivity. A cutting tool driven by the digital twin can provide modern solution to these ever-growing needs of digitalization

Internet of things (IoT) and artificial intelligence (AI) are popular topics of Industry 4.0. Many publications regarding these topics have been published, but they are primarily focused on larger enterprises. However, small and medium-sized enterprises (SMEs) are considered the economic backbone of many countries, which is why it is increasingly important that these kinds of companies also have easy

Wire arc additive manufacturing technology (WAAM) has become a very promising alternative to high-value large metal components in many manufacturing industries. Due to its long process cycle time and arc-based deposition, defect monitoring, process stability and control are critical for the WAAM system to be used in the industry. Although major progress has been made in process development, path slicing

With the widespread application of new digital and information technologies, manufacturing patterns have been reformed in different industries. The digital twin shop-floor (DTS), based on digital twins, has gradually become an advanced data-driven manufacturing model for modern manufacturing companies. The DTS integrates physical and virtual manufacturing processes through simulation and optimisation

Multiple parts in gas exchange system of 2-stroke heavy fuel aircraft engine with poppet valves lead to complicated manufacturing and inefficient assembly. Besides, real experimental optimization wastes lots of time and cost due to the increased valve parameters. To address the above issues, the paper proposes a digital twin (DT)-driven optimization method with several DT modules for the system to

Digital twin represents a fusion of the informational and physical domains, to bridge the material and virtual worlds. Existing methods of digital twin modeling are mainly based on modular representation, which limits guidance of the modeling process. Such methods do not consider the components or operational rules of the digital twin in detail, thereby preventing designers from applying these methods

Multi-load Automated Guided Vehicle (AGV) has been proposed for a while, but the advantage of its application is still not fully understood today. In order to fill this knowledge gap, a novel integrated model of a multi-load AGV system is developed in this paper by using an advanced form of Petri Nets, namely Coloured Petri Nets (CPNs), to simulate the operation of the AGV system in various scenarios

Predictive maintenance is one of the important technical means to guarantee and improve the normal industrial production. The existing bottlenecks for popularization and application are analyzed. In order to solve these problems, a cooperative awareness and interconnection framework across multiple organizations for total factors that affect prediction maintenance decision-making is discussed. Initially