Purpose The purpose of this paper is to investigate the effects of load and speed on the corrosive wear performance of Al coating in 3.5% NaCl solution, which provided an experimental reference for the anti-corrosion engineering on offshore platforms. Design/methodology/approach A layer of Al coating was prepared on S355 steel using an arc spraying. The corrosive wear test was carried out with CFT–1

Purpose This study aims to develops a new-type low-alloy corrosion resistant steel containing Sb and investigate the corrosion mechanism of this new-type low-alloy steel. Design/methodology/approach Energy dispersive spectrometer, X-ray photoelectron spectroscopy, X-Ray diffraction and scanning electron microscopy were used to evaluate the corrosion resistance of the rust layers formed on these samples

Purpose At present, carbonated drinks such as cola are especially favored by the younger generation. But because of its acid, it often leads to tooth demineralization, resulting in “cola tooth”. However, the influence of cola on the corrosion resistance of passive film of TiA10 alloy restorative materials is rarely reported. The purpose of this study was to analysis the corrosion resistance, composition

Purpose The purpose of this paper is to address the concern of some stainless steel users. To understand the effect of surface white spots on corrosion performance of stainless steel. Design/methodology/approach White spots appeared on some component surfaces made of 316 L stainless steel in some industrial applications. To address the concern about the pitting performance in the spot areas, the pitting

Purpose The paper aims to develop an intelligent anti-corrosion expert system based on browser/server (B/S) architecture to realize an intelligent corrosion management system. Design/methodology/approach The system is based on Java EE technology platform and model view controller (MVC) three-tier architecture development model. The authors used an extended three-dimensional interpolation model to predict

Purpose This study aims to optimise the effect of pre-oxidation on hot corrosion behaviour of Tribaloy T-900 at 900 °C in mixed Na2SO4 and K2SO4. Design/methodology/approach Prior to hot corrosion experiment, pre-oxidation treatments were carried in ambient air at 900 °C for 1, 5 and 10 h, respectively. The hot corrosion experiments were performed in a box type furnace at 900 °C. Both surfaces of specimens

Purpose The purpose of this study is to investigate the influence of additive particle size on the anti-corrosion behaviors of polyurethane (PU) coating. Design/methodology/approach The graphite (Gr) and poly-graphite (PGr) were used as large size additive and small size additive, respectively. The immersion test and electrochemical test were used to study the corrosion behaviors. Findings In the immersion

Purpose The composition and corrosion behaviors of recycled and virgin Pb anode were investigated in industrial zinc electrowinning solution with different methods. The purpose of this study is the illustration of good anticorrosion activity of virgin Pb anodes compared to recycled one in industrial operation, while the compositions of both of them are the same which obtained from quantmetry method

Purpose The purpose of this study was to investigate the corrosion of low molecular organic acids from water-steam cycles such as acetic acid and formic acid in mental parts of steam turbine initial condensation zone. Design/methodology/approach The corrosion behavior of gray cast iron in initial condensate containing different concentrations of acetic acid and formic acid was studied by weight loss

Purpose This paper aims to reduce environment pollution caused by benzotriazole. The authors chose one of the best inhibitors from 2-aminobenzimidazole, 2-methylbenzimidazol, 2-mercaptobenzimidazole and benzimidazole in combination with benzotriazole. Design/methodology/approach The electrochemical measurement indicated that 2-methylbenzimidazol had the best inhibition behavior. Then, it was mixed

Purpose The purpose of this paper is to study the mechanical and corrosion behaviors of selective laser melting (SLM) 30CrMnSiA steel. Design/methodology/approach The microstructure, mechanical behavior and corrosion resistance of SLM 30CrMnSiA steel were studied by electrochemical test and immersion experiment. Findings The results showed that the microstructure of SLM 30CrMnSiA steel contained equiaxed

Purpose The effect of zirconium, zinc, calcium and rare earth group as the alloying elements on mechanical properties and corrosion behavior of magnesium alloys was investigated in the simulated body fluid. Design/methodology/approach Pure magnesium and the alloying elements were melted and zirconium was finally added to obtain different alloys. The castings were annealed and some samples were aged

Purpose The ability to produce a uniform composition, high corrosion resistance with a hard coating layer during the electroless coating techniques are mainly based on the plating bath composition. The complexing agent is one of the most important components that control the coating layer properties. This paper aims to investigate the effect of the glycine as a complex agent on the surface and corrosion

Purpose This paper aims to focus on an assessment of the electrochemical corrosion performance of bulk NC copper in a variety of corrosion environments. Design/methodology/approach The electrochemical corrosion behavior of bulk nanocrystalline (NC) copper prepared by inert gas condensation and in situ warm compress technique was studied by using potentiodynamic polarization and electrochemical impedance

Purpose The purpose of this paper is to reveal the mechanism of nitrite (NO2−) for the surface passivation of carbon steels in acidic environments through investigating the influences of 0.01 mol/L NaNO2 addition on the corrosion and passivation behaviors of Q235 carbon steel in acidic phosphate buffer (APB) solutions (pH 2 to 6). Design/methodology/approach The electrochemical techniques including

Purpose The purpose of this work is to reveal the mechanism of WO42− on surface passivation for Q235 carbon steel in tungstate solution. Design/methodology/approach In Na2WO4 solutions with the different concentrations of WO42−, the spontaneous passivation occurred on the surface of Q235 carbon steel when the concentration of WO42− was up to 0.13 mmol/L, which was attributed to the formations of the

Purpose This work aims to prepare and characterize of protective anticorrosion phosphate-doped polyaniline (PANI) nanocomposite coatings for stainless steel (SS) in chloride solution. Design/methodology/approach PANI composite coatings were electrodeposited from aqueous sulfuric acid solution containing monomer and Al2O3 nanoparticles using cyclic voltammetry technique. Doping by phosphate was done

Purpose The purpose of this paper is to prepare composite micro-arc oxide coatings with better wear resistance and corrosion resistance. Design/methodology/approach A nickel powder composite micro-arc oxide film was prepared on the surface of the magnesium alloy by the method of organically combining ultra-fine Ni powder with micro arc oxidation film layer. In this experiment, the changes in the corrosion

Purpose This study aims to investigate the effect of different pore diameter and pore length on corrosion properties of anodic aluminum oxide (AAO) film. Design/methodology/approach AAO layer was produced by two-step anodization aluminum in oxalic acid. The surface morphology was investigated using field emission scanning electron microscopy. The pore diameters were ranging from 25 ± 5 to 65 ± 5 nm

Purpose This paper aims to study the effect of flow rate (0.42∼2.09 m/s) on the corrosion behavior of WB36CN1 steel pipe in the simulated secondary circuit water environment (170°C, 6 mg/L ethanolamine + 100 µg/L NaCl), for which an autoclave was used to simulate the secondary circuit environment for carrying out related experiments. Design/methodology/approach The corrosion behaviors were studied

Purpose With excellent mechanic properties and hydrogen embrittlement (HE) resistance, 12Cr2Mo1R(H) steel is suitable to make hot-wall hydrogenation reactors. However, longtime exposure to a harsh environment of high-pressure hydrogen at medium temperature in practical application would still induce severe hydrogen uptake and eventually damage the mechanical properties of the steel. The study aims

Purpose A novel compound was synthesized by cyclohexylamine, acetophenone and cinnamaldehyde through Mannich reaction in laboratory to use as corrosion inhibitor for steel in acidification process. Design/methodology/approach The corrosion and inhibition of 13Cr stainless steel in conventional acidification solution were investigated by electrochemical measurements and soaking experiments. The corrosion

Purpose This paper aims to evaluate the corrosion resistance of fusion zones in different heat treated condition from laser welded Mg-Gd-Y alloys and analyze their intrinsic corrosion mechanism. Design/methodology/approach The corrosion behavior of fusion zone from laser-welded Mg-Gd-Y alloy joints in the as-welded, ageing and solution + ageing conditions was investigated in the 3.5 wt.% NaCl solution

Purpose This paper aims to find a way to improve the surface insulation, corrosion resistance and mechanical properties of Fe-Cr-Al electrothermal alloy, exploring the best oxidation condition and analyzing the oxidation mechanism. Design/methodology/approach Electrochemical workstation was used for anodic oxidation, and the effect of current density, ethylene glycol concentration and oxidation time

Purpose This paper aims to verify the inhibition of the hydrogen permeation effect of the coating and to quantitatively and qualitatively characterize the coating-induced stress. Design/methodology/approach By means of slow strain rate tensile testing (SSRT) in humid air, thickness measurement, fracture morphology, cross-section morphology and surface morphology, hydrogen content measurements, flow

Purpose The purpose of this paper is to search for toxic anticorrosive pigments’ substitute in protective coatings is one of the important tasks that the specialists in the field of steel corrosion face. Design/methodology/approach One of the ways to solve the problem of metal corrosion is to use complex oxides as pigments, which are characterized as low-toxic compounds and possess the ability to inhibit

Purpose The purpose of this paper is to investigate the electrochemical corrosion behavior of type 444 stainless steel (SS) in synthetic tap water from 25°C to 80°C, i.e. the operation environment of the electric water heater. Design/methodology/approach The corrosion behavior was studied by using electrochemical measurements such as electrochemical impedance spectroscopy and polarization curve. The

Purpose This paper aims to analyze a failure case of a P110 tube in a CO2 flooding well. Design/methodology/approach The chemical composition, microstructure and mechanical properties of the failed P110 tubing steel were tested, and met the API Spec 5CT standard. The fractures were investigated by scanning electron microscopy and energy dispersive spectroscopy. Findings Fracture was induced by stress

Purpose Due to the special service environment of superalloys, this paper aims to obtain effects of temperature and Ti addition on high temperature oxidation behavior of Co-Al-W-B alloys. Design/methodology/approach Isothermal oxidation experiment of Co-Al-W-based alloys were carried out at 800°C, 900°C and 1000°C for different times (3, 5, 10, 20, 50 and 100 h) referring to the method of HB5258-2000

Purpose Laser cleaning, as a new type of cleaning technology, has the advantages of environment-friendliness, better selectivity, better controllability and higher efficiency compared to traditional chemical cleaning or grinding. This paper aims to use ultra-fast surface laser cleaning equipment built in laboratory to study the influence of different energy density (7.6, 11.5 and 15.3 J/cm2) on corrosion

Purpose This paper aims to overcome the corrosion in AA7075 by incorporating the dual-reinforcements like Al2O3 and SiC through friction stir processing (FSP). In recent days, an automotive monocoque structure undergoes corrosion because of changes in environmental conditions. Design/methodology/approach Surface hybrid composites (SHCs) of AA7075 with different weight ratios of Al2O3 and SiC were fabricated

Purpose In this paper, two promising corrosion inhibitors based on natural and eco-friendly materials such as peanut fatty acids (PFA) were prepared and challenged with a common efficient commercial inhibitor. Two amino derivatives based on aliphatic and aromatic compounds such as 2-amino-2-methyl-1-propanol (AMP) and 2-amino-2-phenyl-1-propanol (APP), respectively, were used and reacted with PFA under

Purpose The purpose of this paper is to investigate, the effects of residual stress and microstructure on the corrosion behaviour of carburised 18CrNiMo7-6 steel in a 3.5% NaCl aqueous solution. Design/methodology/approach The electrochemical tests were conducted using an electrochemical workstation with a three-electrode system in a 3.5% NaCl aqueous solution, the residual stress of each working face

Purpose The purpose of this work is to provide theoretical guidance and experimental analysis for optimized cathodic protection (CP) design of low alloy steel in deep water environments. Design/methodology/approach In the present study, the CP criteria of 10Ni5CrMoV low alloy steel were investigated in a simulated deep water environment (350 m) regarding the theoretical protection potential and measured

Purpose The paper aims to study the effect of liquid flow velocity on corrosion behavior of 20# steel at initial stage under (CO2/aqueous solution) gas–liquid two-phase plug flow conditions. Design/methodology/approach Weight loss, scanning electron microscopy, energy-dispersive X-ray spectroscopy and XPS methods were used in this study. Findings The corrosion rate increased with the increasing liquid