Purpose Duplex stainless steel is composed of equal amounts of austenite and ferrite, which has excellent corrosion resistance and strength. However, after the metal was welded, the ratio of austenite and ferrite in the joint is unbalanced, and secondary phase precipitates are produced, which is also an important cause of pitting corrosion in the joint. Design/methodology/approach This paper aims to

Purpose This study aims to investigate the effect of coatings prepared by the addition of copper-aluminum alloy powder on the corrosion behavior of 90/10 copper-nickel alloy. Design/methodology/approach Coatings of copper-aluminum alloy powder at different contents (Wt.% = 50%, 60%, 70% and 80%) were prepared by the high-temperature heat treatment process. The microstructure and component of the coatings

Purpose The purpose of this paper is to study the effect of micro-nano surface texture on the corrosion resistance of a titanium alloy and investigate the correlation between corrosion resistance and hydrophobicity. Design/methodology/approach The surface of the Ti6Al4V alloy was modified by laser processing and anodizing to fabricate micro-pits, nanotubes and micro-nano surface textures. Afterward

Purpose The purpose of this paper is to develop a technological method of protection against electrical corrosion. One more way to protect the objects is to prevent the electrical current from getting to them. For example, railway objects are surrounded with a material with raised electrical resistance. Design/methodology/approach The railway infrastructure objects (foundations, contact-line supports

Purpose The purpose of this study was to investigate cimetidine as corrosion inhibitor of aluminium in hydrochloric acid medium. Design/methodology/approach Cimetidine was characterized by gas chromatography mass spectrophotometer and Fourier transform infrared spectroscopy to determine its chemical composition and functional groups, respectively. Gravimetric, potentiodynamic polarization and electrochemical

Purpose To constitute input data, the authors carried out electrochemical experiments. The authors performed voltammetric scans in a very cathodic potential region. The authors constituted an experimental table where for each experiment we note the current values recorded at a low polarization range and the pitting potential observed in the anodic region. This study aims to concern carbon steel used

Purpose Aluminum alloy is susceptible to chloride ion attack in sea water, resulting in pitting damage and hence serious security risks for the related applications. To improve the corrosion resistance of Al alloy, micro-arc oxidation (MAO) technology has been developed to produce a protective dense oxide layer on top of Al alloy. However, the mechanism of MAO-induced corrosion resistance is still

Purpose The purpose of this study is to develop the existence and mechanism of stress corrosion cracking (SCC) for A517 steel in marine environments. Design/methodology/approach Slow strain rate test (SSRT) and constant load tests were used to investigate the SCC susceptibility of A517 steel. In addition, the additive stresses caused by the corrosion film and hydrogen entering into steel were applied

Purpose Most supersonic aircraft were manufactured using 2A70 aluminum alloy. The purpose of this paper is to study the corrosion mechanism and fatigue behavior of an aircraft in a semi-industrial atmospheric corrosive environment, alternating effects of corrosion and fatigue were used to simulate the aircraft’s ground parking corrosion and air flight fatigue. Design/methodology/approach For this purpose

Purpose This paper aims to under the laboratory environment, the corrosion behavior of X80 pipeline steel in oilfield injection water in eastern China was studied by immersion test. Design/methodology/approach First, the corrosion product film was immersed in oilfield injection water and the effect on the corrosion behavior and the corrosion reaction mechanism were constantly observed during this period

Purpose The purpose of this paper is to investigate the effect of urea–formaldehyde (UF) nanoparticles on the barrier property and delamination resistance for epoxy coating in a 3.5% NaCl aqueous solution. Design/methodology/approach The UF resin was synthesized via sol–gel method, and UF/epoxy composite coating was prepared through ball-milling process; the microstructure and chemical composition

Purpose This paper aims to explore the transformation process and transformation mechanism of carbon steel under the marine environment. Design/methodology/approach In this paper, the transformation and rust layers corrosion products on 0Cu2Cr carbon steel with different cycles coupon test was investigated and deeply explored by scanning electron microscope, energy dispersive spectrometer, X-ray diffraction

Purpose The purpose of this paper is to investigate the effect of the soft annealing time on the microstructure and hydrogen embrittlement (HE) of Fe-0.22C-11.54Mn-2.05Al steels. Design/methodology/approach Steels A and B with different morphologies were prepared by cold rolling after warm rolling, long/short softening annealing and finally annealing at 700 °C for 30 min. Uncharged and charged samples

Purpose Low-alloy structural steels (LASS) face severe microbiologically influenced corrosion (MIC) in their service environments. To mitigate this issue, Cu is often used as an alloying element owing to its intrinsic antimicrobial activity. However, the antibacterial performance and biofilm resistance of Cu-containing LASS (Cu-LASS) are still unclear. This study aims to analyze the effect of Cu addition

Purpose This paper aims to use an imidazole-based n-ionic Gemini surfactant derived from palm oil to inhibit the sulfide stress corrosion cracking of a supermartensitic stainless steel. Design/methodology/approach The slow strain rate testing technique, hydrogen permeation tests and potentiodynamic polarization curves have been used. Findings Addition of the inhibitor below the critical micelle concentration

Purpose Nickel-aluminum bronze (NAB) has been widely used in ship propellers. It is always subjected to local micro-plastic deformation in service environments. This paper aims to study the influence of plastic deformation on the mechanical strength and corrosion resistance of NAB in 3.5 Wt.% NaCl solution. Design/methodology/approach Scanning electron microscope and X-ray diffraction were used to

Purpose This study aims to provide a theoretical basis to evaluate the suitability and integrity of corrosion pipes. Design/methodology/approach The three-dimensional models of the P110S oil pipe with local corrosion damage, general corrosion damage, pitting corrosion damage are established based on the API 579 standard using the nonlinear finite element analysis method for parametric research. Findings

Purpose The purpose of this paper is to determine the failure reasons and failure mechanism of the commercially pure titanium air conditioning condenser. Design/methodology/approach In this paper, chemical analysis, metallographic observation, visual examination and scanning electron microscope examination, corrosion products analysis and working conditions analysis were adopted for determining the

Purpose This paper aims to investigate the impact of anodizing time and heat treatment on morphology, phase and corrosion resistance of formed coating. To characterize the anodic oxide layer, X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) that was equipped with energy dispersive spectroscopy (EDS) was hired. The corrosion behavior of oxide-coated samples was estimated by electrochemical

Purpose This paper aims to study the effect of chloride ions concentration on the corrosion behavior of carbon steel in methyldiethanolamine (MDEA) aqueous solution in the sight of different process parameters of purification plant. Design/methodology/approach Due to the decrease of filtration efficiency and separation efficiency, the chloride ion in the desulfurization solution is enriched. The corrosion

Purpose This study aims to describe the effect of magnetic field (MF) on the corrosion rate of N-80 carbon steel [N-80 carbon steel (CS)] in concentrated (12.5 Wt.%, 3.8 M) hydrochloric acid (HCl) using gravimetric weight loss (WL) measurements and potentiodynamic polarization (PDP) in various conditions at ambient temperature. Design/methodology/approach The effects of MF intensity, magnetization

Purpose The purpose of this paper is to determine the corrosion fatigue behavior and mechanism of 6005A aluminum alloy and welded joint. Design/methodology/approach Electron back-scattered diffraction (EBSD) were adopted to characterize the microstructure of 6005A aluminum alloy and welded joint. Through potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and corrosion fatigue

Purpose This paper aims to investigate the anti-biocorrosion performance and mechanism of the Cu-bearing carbon steel in the environment containing sulfate-reducing bacterial (SRB). Design/methodology/approach The biocorrosion behavior of specimens with Cu concentration of 0 Wt.%, 0.1 Wt.%, 0.3 Wt.% and 0.6 Wt.% were investigated by immersion test in SRB solution. By examining the prepared cross-section

Purpose This paper aims to analyze the corrosion behavior in Ringer solution of six commercially used Ni-based alloys that are present and commonly used as metallic biomaterials. Design/methodology/approach The specimens were received in the form of cylindrical ingots and were cut to get five samples of each brand with a cylindrical shape of 2 mm height to conduct the study. In this scientific research

Purpose This paper aims to clarify the corrosion inhibition effect of different corrosion inhibitor systems on the corrosion of metal pipe string by potassium persulfate plugging agent, so as to improve the injection capacity of polymer plugging well and reduce the corrosion of steel by oxidant plugging agent. Design/methodology/approach The effect of different corrosion inhibitors on the corrosion

Purpose The microstructure and properties of Zn-Sn coating on sintered Nd-Fe-B magnets were investigated by the grain boundary diffusion process, to improve the corrosion resistance of magnet surface and explore the feasibility of realizing the lower-temperature grain boundary diffusion. Design/methodology/approach The Zn-Sn coating was deposited on sintered Nd-Fe-B magnets by magnetron sputtering

Purpose The corrosion of buried steel pipelines is becoming more serious because of stress corrosion, stray current corrosion and other reasons. This paper aims to study the various alternating current (AC) interference densities on the stress corrosion cracking behaviors of X80 steel samples under cathodic protection (CP) in the simulated soil electrolyte environment by using an electrochemical method

Purpose This paper aims to prepare highly hydrophobic films on aluminum AA3003 using myristic acid (MA) and evaluate its corrosion protection efficiency in a low-chloride solution. Design/methodology/approach The aluminum surface was initially treated with boiling water to develop a porous nanostructure, and then surface modification was carried out in ethanolic solutions with different concentrations

Purpose The purpose of this paper is to develop an equation for the synergistic corrosion of SRB and CO2 based on the D-W model. Design/methodology/approach The bacterial types in the a and ß pipelines were studied by the most probable number method, and the corrosion morphology of L360 in pipeline water samples was studied by surface analysis. The corrosion rate of L360 was studied using the weight

Purpose The purpose of this study was to carry out an analysis of the corrosion failure on a chrome-moly pipeline transporting highly concentrated sulfuric acid in a demineralization section at a petrochemical plant, along with the feasibility of using inhibitors to minimize the corrosive effects of sulfuric acid. Design/methodology/approach X-ray fluorescence spectroscopy, high-resolution optical

Purpose The commercial stainless steels have been used extensively in the biomedicine application and their electrochemical behaviour in the simulated body fluid (SBF) are not uncovered obviously. In this research, the corrosion resistance of the commercial stainless steel of Fe–17Cr–xNi alloys (x = 4, 8, 10 and 14) has been studied. This study aims to evaluate the rate of corrosion and corrosion resistance

Purpose High-silicon chromium iron (HSCI) has been used in ground grids in southern China, while there was a lack of study on its corrosion behavior in this soil environment. The purpose of this paper is to discover the corrosion of HSCI in acidic and alkaline soil solutions. Design/methodology/approach The original defects on the HSCI surface were observed using optical microscopy, and the corrosion

Purpose The purpose of this paper is to promote the corrosion resistance of the 5083-111H aluminum alloy by laser cleaning. Design/methodology/approach Laser with 2 ns pulse width was adopted in this project and the corrosion resistance of cleaned samples was tested by copper-accelerated salt spray (CASS). The surface morphology, elemental composition and distribution were then characterized by SEM

Purpose The purpose of this paper is to demonstrate the effect of δ-ferrite on the susceptibility to hydrogen embrittlement of type 304 stainless steel in hydrogen gas environment. Design/methodology/approach The mechanical properties of as-received and solution-treated specimens were investigated by the test of tensile and fatigue crack growth (FCG) in 5 MPa argon and hydrogen. Findings The presence

Purpose High-ductility cementitious composites (HDCC) have an excellent crack controlled capacity and corrosion resistance capacity, which has a promising application in structure engineering under harsh environment. The purpose of this study is to explore the corrosion mechanism of steel bar in HDCC. Design/methodology/approach Intact and the pre-cracked HDCC specimens under the coupled action of

Purpose This paper aims to study the effect of temperature on the process and kinetic parameters of the hydrogen evolution reaction of X80 under cathodic protection (CP) in 3.5% NaCl solution. Design/methodology/approach Potentiodynamic polarization combined with the hydrogen permeation test is used to analyze the hydrogen evolution reaction (HER) process and the rate-determining step for which is

Purpose The purpose of this study is to provide effective and environmental-friendly corrosion inhibitors derived from graphene oxide for Q235 steel. Design/methodology/approach Nontoxic and environment-friendly 4-aminobenzoic acid was used to functionalize graphene oxide via amidation and diazotization. The obtained amidation 4-aminobenzoic acid functionalized graphene oxide (PAGO) and diazotization

Purpose The purpose of this paper is to study the susceptibility of these three commonly used corrosion resistance fasteners in seawater. For a more practical scenario, a local Atlantic coastal seawater as received was used. Design/methodology/approach Carbon fiber reinforced polymer (CFRP) was fabricated with T700 carbon fiber (Toray Inc.) and VE8084 vinyl ester resin (Ashland) to make a unidirectional

Purpose The purpose of this paper is to study the variations of composition and properties of the passive film on 316 L stainless steel surface in 80°C, 0.5 mol L-1 H2SO4 + 2 mg L-1 NaF solution, is helpful to understand the mechanisms of corrosion resistancethe of plated Pd on 316 L ss. Design/methodology/approach The variations of composition and properties of the passive film on 316 L stainless

Purpose The purpose of this paper is to compare the effect of rust inhibitors and surface strengthening materials on the service life of RC structures in tropical marine environments and ultimately to provide basis and recommendations for the durability design of reinforced concrete (RC) structures. Design/methodology/approach Slag concrete specimens mixed with four kinds of rust inhibitors and coated

Purpose This paper aims to discover the mathematical model for Q235 carbon steel corrosion date acquired in the initial stage of atmospheric corrosion using electrical resistance probe. Design/methodology/approach In this paper, mathematical approaches are used to construct a classification model for atmospheric environmental elements and material corrosion rates. Findings Results of the experiment

Purpose This study aims to investigate the initial corrosion behavior in aqueous solution of 20# seamless steel under (CO2/aqueous solution) gas–liquid two-phase stratified flow conditions. Design/methodology/approach The initial corrosion behavior was studied through the weight loss methods, scanning electron microscopy with energy-dispersive x-ray spectroscopy and x-ray diffraction. Findings The

Purpose Alternating current (AC) corrosion is a type of corrosion that occurs in buried pipelines under AC stray current interference, which can increase the hydrogen embrittlement sensitivity of pipelines. However, rare research works have been conducted on the hydrogen permeability characteristics of pipeline steel under AC stray current interference. The purpose of this paper is to study hydrogen

Purpose This paper aims to make clear the sensitive zone of subsea pipeline to stress corrosion cracking (SCC) under a disbonded coating. Design/methodology/approach The change of microenvironment under a disbonded coating in artificial seawater was analyzed by using a rectangular crevice cell. The SCC behavior of subsea pipeline was studied by slow strain rate tensile tests. Findings The microenvironment

Purpose The purpose of this paper is to investigate and explain thermal oxide effect on electrochemical corrosion resistance anodized stainless steel (SS). Design/methodology/approach Electrochemical corrosion resistance of thermal oxides produced on anodized 304 SS in air at 350°C, 550°C, 750°C and 950°C in 3.5 wt.% NaCl solution have been investigated by dynamic potential polarization, EIS and double-loop

Purpose This study aims to investigate the effect of changes in iron content in 70/30 copper–nickel alloy on the corrosion process. Design/methodology/approach 70Copper–30Nickel-xFe-1Mn (x = 0.4,0.6,0.8,1.0 Wt.%) alloy were prepared by the high frequency induction melting furnace. The scanning electron microscope, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and electrochemical impedance

Purpose The purpose of this paper is to investigate the influence of the potential of hydrogen (pH) and dissolved oxygen in artificial seawater on the passivation behavior of 316L stainless steel. Design/methodology/approach The corrosion behavior was studied by using electrochemical measurements such as electrochemical impedance spectroscopy and polarization curve. The passive films were characterized

Purpose The influence of Zn concentration on microstructure and corrosion performance of the Mg–xZn alloys microalloyed with Ca and Ce was investigated through optic microscopy, scanning electron microscopy, hydrogen evolution, dynamic polarization and electrochemical impedance spectroscopy experiments. Design/methodology/approach In this paper, Mg–xZn alloys (x = 0.5∼2.0 Wt.%) microalloyed with Ca

Purpose The purpose of this paper is to investigate the effects of load and speed on the corrosive wear performance of Al coating in 3.5% NaCl solution, which provided an experimental reference for the anti-corrosion engineering on offshore platforms. Design/methodology/approach A layer of Al coating was prepared on S355 steel using an arc spraying. The corrosive wear test was carried out with CFT–1

Purpose This study aims to develops a new-type low-alloy corrosion resistant steel containing Sb and investigate the corrosion mechanism of this new-type low-alloy steel. Design/methodology/approach Energy dispersive spectrometer, X-ray photoelectron spectroscopy, X-Ray diffraction and scanning electron microscopy were used to evaluate the corrosion resistance of the rust layers formed on these samples

Purpose At present, carbonated drinks such as cola are especially favored by the younger generation. But because of its acid, it often leads to tooth demineralization, resulting in “cola tooth”. However, the influence of cola on the corrosion resistance of passive film of TiA10 alloy restorative materials is rarely reported. The purpose of this study was to analysis the corrosion resistance, composition

Purpose The purpose of this paper is to address the concern of some stainless steel users. To understand the effect of surface white spots on corrosion performance of stainless steel. Design/methodology/approach White spots appeared on some component surfaces made of 316 L stainless steel in some industrial applications. To address the concern about the pitting performance in the spot areas, the pitting

Purpose The paper aims to develop an intelligent anti-corrosion expert system based on browser/server (B/S) architecture to realize an intelligent corrosion management system. Design/methodology/approach The system is based on Java EE technology platform and model view controller (MVC) three-tier architecture development model. The authors used an extended three-dimensional interpolation model to predict

Purpose This study aims to optimise the effect of pre-oxidation on hot corrosion behaviour of Tribaloy T-900 at 900 °C in mixed Na2SO4 and K2SO4. Design/methodology/approach Prior to hot corrosion experiment, pre-oxidation treatments were carried in ambient air at 900 °C for 1, 5 and 10 h, respectively. The hot corrosion experiments were performed in a box type furnace at 900 °C. Both surfaces of specimens

Purpose The purpose of this study is to investigate the influence of additive particle size on the anti-corrosion behaviors of polyurethane (PU) coating. Design/methodology/approach The graphite (Gr) and poly-graphite (PGr) were used as large size additive and small size additive, respectively. The immersion test and electrochemical test were used to study the corrosion behaviors. Findings In the immersion

Purpose The composition and corrosion behaviors of recycled and virgin Pb anode were investigated in industrial zinc electrowinning solution with different methods. The purpose of this study is the illustration of good anticorrosion activity of virgin Pb anodes compared to recycled one in industrial operation, while the compositions of both of them are the same which obtained from quantmetry method

Purpose The purpose of this study was to investigate the corrosion of low molecular organic acids from water-steam cycles such as acetic acid and formic acid in mental parts of steam turbine initial condensation zone. Design/methodology/approach The corrosion behavior of gray cast iron in initial condensate containing different concentrations of acetic acid and formic acid was studied by weight loss

Purpose This paper aims to reduce environment pollution caused by benzotriazole. The authors chose one of the best inhibitors from 2-aminobenzimidazole, 2-methylbenzimidazol, 2-mercaptobenzimidazole and benzimidazole in combination with benzotriazole. Design/methodology/approach The electrochemical measurement indicated that 2-methylbenzimidazol had the best inhibition behavior. Then, it was mixed

Purpose The purpose of this paper is to study the mechanical and corrosion behaviors of selective laser melting (SLM) 30CrMnSiA steel. Design/methodology/approach The microstructure, mechanical behavior and corrosion resistance of SLM 30CrMnSiA steel were studied by electrochemical test and immersion experiment. Findings The results showed that the microstructure of SLM 30CrMnSiA steel contained equiaxed

Purpose The effect of zirconium, zinc, calcium and rare earth group as the alloying elements on mechanical properties and corrosion behavior of magnesium alloys was investigated in the simulated body fluid. Design/methodology/approach Pure magnesium and the alloying elements were melted and zirconium was finally added to obtain different alloys. The castings were annealed and some samples were aged