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Thermodynamic analysis of triple effect ammonia–water absorption compression (hybrid) cycle Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-17 CP Jawahar
This paper presents the energy analysis of a triple effect absorption compression (hybrid) cycle employing ammonia water as working fluid. The performance parameters such as cooling capacity and coefficient of performance of the hybrid cycle is analyzed by varying the temperature of evaporator from −10 °C to 10 °C, absorber and condenser temperatures in first stage from 25 °C to 45 °C, degassing width
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Influence of twisted tape fins on heat transfer and friction factor characteristics for impinging jet solar air heater Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-16 MM Matheswaran; TV Arjunan; Mukesh K Sahu
In this work, an experimental study was carried out to investigate the enhancement of heat transfer and friction factor characteristics of an impinging jet solar air heater integrated with twisted tape fins. During the analysis, the Reynolds number fin design parameters namely twist ratio (Y), and pitch ratio (py) are varied from 3500 –13500, 5.5–9.5, and 0.1–0.3, respectively. During the experimentation
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Effect of SAW fluxes on electrochemical corrosion & microstructural behavior of API X70 weldments Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-15 Lochan Sharma; Rahul Chhibber; Deepak Bhandari
High-performance pipeline steels are frequently used for storage, transportation and energy development applications. Submerged arc welding finds its application to weld thick pipes. Design and development of appropriate welding fluxes provide good structural integrity properties in severe service environments. The present study aims to investigate the effect of laboratory-developed SAW fluxes on the
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A novel approach of GEF and GA for the optimization of multi-objective wire EDM process during the machining of DC53 super alloy Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-14 Satish Kumar; Arun Kumar Gupta; Pankaj Chandna; Gian Bhushan; Anish Kumar
In components manufacturing, the Wire EDM is more popular due to its outstanding features of high dimensional accuracy, lower cost of production and good surface finish as there is no physical contact between the wire and work piece. However, for the steel with higher hardness, it is difficult to obtain these features up to the required extent. Moreover, with the help of optimum process parameters
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Double-sided GTAW of nuclear grade steel: Mechanical and microstructure perspectives Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-14 S Mohan Kumar; N Siva Shanmugam
This article investigates the microstructural evolution and mechanical integrity of austenitic stainless steel SS321, a titanium stabilized nuclear grade mainly preferred for severe corrosive environments. The double-sided gas tungsten arc welding (DS-GTAW) technique was utilized to fabricate the butt joint having a plate thickness of 6 mm. A heat input of 1.4058 kJ/mm was used to obtain the maximum
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Effect of design parameters on stresses occurring at the tooth root in a spur gear pressed on a shaft Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-14 Fatih Güven
Gears are commonly used in transmission systems to adjust velocity and torque. An integral gear or an interference fit could be used in a gearbox. Integral gears are mostly preferred as driving gear for a compact design to reduce the weight of the system. Interference fit makes the replacement of damaged gear possible and re-use of the shaft compared to the integral shaft. However, internal pressure
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Techno-Economic evaluation of an evacuated tube solar air collector with inserted baffles Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-09 A Veera Kumar; TV Arjunan; D Seenivasan; R Venkatramanan; S Vijayan
Evacuated tube solar collectors exhibit excellent performance even in poor insolation periods and are highly preferred for low as well as for medium temperature applications. In this study, an evacuated tube with inserted baffle solar air collector (ETIBSAC) was developed to investigate the effect of mass flow rate of air on energy, exergy, enviro-economic characteristics. The results revealed that
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Analysis of heat transfer enhancement in microchannel by varying the height of pin fins at upstream and downstream region Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-02-04 Mohammad Nawaz Khan; Munawwar Nawab Karimi
In this study, a numerical analysis of a microchannel with the different configuration of varying height of pin fins entrenched at the bottom of the channel base wall has been carried out. Five different configurations of pin fins arrangement which are considered in this study are, Case 1(Full length fins in complete microchannel), Case 2(Full length fins at the upstream), Case 3(Full length fins at
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Minimum clearance technology to improve performance of twin-screw refrigeration compressors by spraying coating on rotors Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-28 Shizhong Sun; Yanpeng Li; Wenqing Chen; Ziwen Xing; Hua Liu
During the operating of twin-screw refrigeration compressors, the leakage has a significant influence on the performance of compressors. In this paper, a novel minimum clearance technology that applies the abradable coating to the rotor surface is proposed to lessen the leakage. In order to adapt to the application of the abradable coating, the deformation of rotors during operation is analyzed and
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Design and manufacture of automatic plastic valve welding machine Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-27 Özgür Özdilli
Plastic welding method is a widely used technology for the welding of pressure and vacuum bags using plastic valves. Conducting this process with traditional methods creates disadvantages in terms of production speed, product quality and economical aspects. Today, assembly costs make up the majority of total production costs, manufacturers pay more attention to assembly automation and work in this
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Theoretical analysis of an improved adsorption desalination system under different operating conditions Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-26 Amirhossein Amirfakhraei; Taleb Zarei; Jamshid Khorshidi
This paper presents the development of an advanced adsorption desalination system (ADS) with heat and mass recovery. By means of internal heat and mass recovery, this adsorption desalination system (ADS), offers a significantly higher performance ratio compared to the conventional systems. After vapor desorption, the pressure difference in the hot bed is first transmitted to the cold bed using mass
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Analysis of finishing performance in rotating magnetorheological honing process with the effect of particles motion Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-26 Sunil K Paswan; Anant K Singh
The particles used in magnetorheological polishing (MRP) fluid are the key components of the magnetorheological (MR) finishing processes. The rotational magnetorheological honing (R-MRH) process is recently developed as a highly productive MR finishing process which is used for finishing the internal surface of the industrial cylindric components. The involvement of micron-sized abrasive particles
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Temperature-dependent rheological properties of viscoelastic polymer based flexible abrasive media for finishing process Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-24 Santhosh Kumar S; Somashekhar S Hiremath
The objective of the present investigation is to develop and study the thermal and rheological properties of the in-house developed flexible abrasive media. It is a mixer of viscoelastic polymer and plasticizer mixed with micro-abrasive particles, used for removing debris and irregularities present on internal and external complex surfaces used in the aerospace, automotive and medical industries. This
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Structural optimization of ultra-thin leaf spring for weakening elastic hysteresis effect and enhancing fatigue life Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-24 WW Zhang; P Liu; JH Fang; JL Xu
Small-size ultra-thin leaf spring as the key elastic sensitive member is widely used in the precision electro-mechanical products. However, owing to the unavoidable elastic hysteresis effect of leaf spring, it always suffers from a significant graceful degradation of designed deflection and subsequently fatigue fracture under the condition of cyclic loading. In order to weaken the elastic hysteresis
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Research of transverse dynamic oscillation for the piston in labyrinth compressor Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-21 Wenshan Zhang; Qian Lv; Haitian Hao; CJ Pan; Quanke Feng; Eckhard A. Groll; Weifeng Wu; Xiaoling Yu
In labyrinth compressor, non-contact labyrinth sealing clearance was designed between piston and cylinder wall to process oil-free gas containing fine particles. To prevent the collision between piston and cylinder wall, this labyrinth clearance was usually set bigger than 2‰ of the piston diameter. Such a big clearance seriously increased the leakage rate and reduced the volume efficiency of the compressor
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Prospects of pulsed current arc welding on aerospace grade Hastelloy X Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-21 M Sathishkumar; M Manikandan; N Arivazhagan
The conventional constant current arc welding of Hastelloy X (Ni-Cr-Fe-Mo) leads to the solidification and liquation cracks in the weldment. The higher heat supplied in constant current weldment develops the secondary carbide precipitates. It promotes the development of hot cracks in the weldment. In this study, joining of Hastelloy X plates was carried out by constant current gas tungsten arc welding
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Optimization of squeeze casting parameters of hybrid aluminium matrix composite using Taguchi approach Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-20 M Arulraj; PK Palani; M Sowrirajan
Squeeze casting is one of the simplest processes of manufacturing of composite materials and it attains higher advantages of low material processing cost, easy handling of material, size, design and good stability of matrix structure. LM24 aluminium alloy reinforced with silicon carbide (SiC) and coconut shell ash (CSA) were used to prepare the composite. LM24 alloy had wide engineering applications
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Experimental investigation and performance enhancements characteristics of gaseous assisted powder mixed near dry electric discharge machining Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-18 S Sundriyal; Vipin; RS Walia
Gaseous assisted powder mixed near dry EDM (GAPMND-EDM) is one of the recent hybrid technologies, which not only enhance the machining performance, but at the same time, high quality products with better surface quality characteristics can also be achieved. In this study, the response parameters were material removal rate, surface finish, micro hardness and residual stress. It was found that the maximum
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Optimization of μEDM process assisted with rotating magnetic pulling force and ultrasonic vibration Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-12 Gurpreet Singh; DR Prajapati; PS Satsangi
The micro-electrical discharge machining process is hindered by low material removal rate and low surface quality, which bound its capability. The assistance of ultrasonic vibration and magnetic pulling force in micro-electrical discharge machining helps to overcome this limitation and increase the stability of the machining process. In the present research, an attempt has been made on Taguchi based
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Comparative study on electromagnetohydrodynamic single-wall carbon nanotube–water dusty nanofluid in the presence of radiation and Ohmic heating Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-12 L Wahidunnisa; S Suneetha; SRR Reddy; P Bala Anki Reddy
The main intention of this article is to explore the significance of electronmagnetohydrodynamic (EMHD) dusty nanofluid on the stagnation point flow in the presence of radiation and Ohmic heating. Water is considered as base fluid with single-wall carbon nanotubes along with suspended dust particles. The numerical solutions for both dusty phase and fluid phase differential systems are obtained by using
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Numerical investigation on fluid flow and convective heat transfer in a microchannel heat sink with fan-shaped cavities and ribs Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-12 K Bala Subrahmanyam; Pritam Das; Aparesh Datta
In the present study, a detailed numerical simulations of liquid flow in microchannel heat sink with four different geometry of ribs: rectangular (RR), backward triangular (BTR), forward triangular (FTR) and diamond (DR) arranged symmetrically inside reentrant fan shaped cavities (FC) on side walls has been conducted and compared with smooth channel (SC) to acquire fluid flow and heat transfer characteristics
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Investigation of Al-Mg based composite incorporated with MoS2 through powder metallurgy Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-10 S Senthil Kumar; R Sudhakara Pandian; P Pitchipoo; S Rajakarunakaran; S Rajesh
In this study, powder metallurgy process has been utilized to produce the composite materials. Pure aluminium (Al) has been selected as the matrix material for the preparation of composite materials. 4% of magnesium (Mg) has been added as the alloying element, whilst molybdenum disulphide (MoS2) is reinforced with a varying wt.% (2, 4 & 6). The intent of this work is, to evaluate some basic mechanical
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Effect of porosity and loading height on the performance of household LPG gas stoves Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-10 Shivam Teotia; Vinod Kumar Yadav; Shubham Sharma; Jagdish Prasad Yadav
In the present work, the effect of porosity and loading height on the performance of the domestic gas burners, using LPG as fuel, is studied extensively through experimentation. Water Boiling Test (Version 4.2.3) as per the recommendations of International Organization for Standardisation International Workshop Agreement (ISO-IWA) is adopted to determine the thermal efficiency of the domestic gas stove
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Three-dimensional computational fluid dynamics investigation of hydrodynamics behaviour of gas–solid flow in fluidized bed of Geldart D particles Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-10 Fazia Aiche; Salah Belaadi; Adel Lalaoua; Abdallah Sofiane Berrouk; Abdelwahid Azzi
Fluidized beds are widely used in many industrial processes as they ensure the desirable high-intensity heat and mass transfers between gas and particles and offer the possibility to perform operations in a continuous mode and powders recycling. Some of these industrial processes use Geldart D type of powders and operate in the slugging mode. This paper presents a 3 D numerical model of gas-solid flows
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Effect of deposition thickness on microstructure and thermal behaviour of ZnO-Mg coated AISI 4140 for automotive applications Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2021-01-05 T Ramkumar; M Selvakumar; M Mohanraj; AP Senthilkumar; P Narayanasamy
In this research article, the detailed morphology characterization and thermal behaviour of AISI 4140 steel coated with ZnO-Mg were studied. Coating thickness of approximately ≈ 30, 60 and 90 µm were taken. The surface morphology of the coated samples was studied using Optical Microscope (OM) and Scanning Electron Microscope (SEM). Phases present in the coated samples were confirmed using X-Ray Diffraction
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Thermal non-equilibrium model subjected to thermal radiation impact and dust particles suspension in a porous square cavity Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-12-26 A Mahdy; RA Mohamed; FM Hady; Omima A Abo Zaid
Heat transfer due to a square Darcy porous cavity in the presence of dust particles and thermal radiation effect by applying the thermal non-equilibrium model is investigated numerically in the current paper. The square cavity is maintained at a hot temperature at the left side wall, and the right side wall is maintained at cold temperature. While the bottom and top walls of the cavity are considered
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Manufacturing of stable hydrophobic surface on rare-earth oxides aluminium hybrid composite Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-12-09 Vipin Kumar Sharma; Vinod Kumar; Ravinder Singh Joshi
Hydrophobic surfaces have shown promising applications in the field of energy, medicines, transportation and aerospace. Currently used materials including metals, alloys and metal matrix composites have shown hydrophilic behaviour and require some alternatives materials in order to make them hydrophobic. However, these alternatives materials go down in severe environmental conditions. Instead of alternative
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An efficient variance-based global sensitivity index based on C-DRM and Taylor expansion Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-12-09 Wenxuan Wang; Xiaoyi Wang
Sensitivity analysis plays an important role in quantifying the impact of input uncertainty on model response uncertainty. Through sensitivity analysis, we can grasp the crucial parameters and gain a deeper understanding of the model behavior. In this paper, an effective analytical solution for solving the variance-based global sensitivity index is proposed. Firstly, the original performance function
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Effects of deep cryogenic treatment on machinability, hardness and microstructure in dry turning process of tempered steels Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-12-09 Menderes Kam
This study investigated the effects of Deep Cryogenic Treatment (DCT) on machinability, hardness, and microstructure in dry turning process of AISI 4140 (48-51 HRc) tempered steels with ceramic cutting tools on the surface roughness (Ra). DCT process of steels has shown significant improvement in their mechanical properties. In this context, experiments were made with Taguchi L16 method and optimum
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Energy conservation in vapour compression refrigeration system using vapour injection technique Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-29 Chandramohan Rajamani; Somasundaram Periasamy
In modern days, the vapour compression refrigeration system is followed in almost all air-conditioning applications. Due to the high ambient temperature during extreme summer conditions, the commercial vapour compression refrigeration system made with cost competitiveness are not in a position to meet the required indoor conditions (27°C Dry Bulb Temperature and 19°C Wet Bulb Temperature) within a
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EDM performance characteristics and electrochemical corrosion analysis of Co-Cr alloy and duplex stainless steel: A comparative study Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-29 Amit Mahajan; Gurpreet Singh; Sandeep Devgan; Sarabjeet Singh Sidhu
Cobalt-chromium alloy (F-90) and duplex stainless steel (DSS-2205) belong to the family of metallic biomaterials, which are frequently used for the manufacture of dental prosthetics, artificial implants including knee and hip joints. This article addresses the investigation highlights of electrical discharge machining (EDM) of Co-Cr alloy and duplex stainless steel using different electrode materials
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Failure time prognosis in manufacturing process using multi-dislocated time series convolutional neural network Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-26 Bohao Li; Liping Zhao; Yiyong Yao
Failure time prognosis in manufacturing process plays a crucial role in guaranteeing manufacturing safety and reducing maintenance loss. However, most current prognosis methods face great difficulty when handling massive data collected from manufacturing process. Convolutional neural network (CNN) provides an effective way to extract features with massive data. Due to the difference between images
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Intelligent machining methods for Ti6Al4V: A review Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-26 Sílvia Ribeiro-Carvalho; RBD Pereira; Ana Horovistiz; J. Paulo Davim
Digital manufacturing is a necessity to establishing a roadmap for the future manufacturing systems projected for the fourth industrial revolution. Intelligent features such as behavior prediction, decision-making abilities, and failure detection can be integrated into machining systems with computational methods and intelligent algorithms. This review reports on techniques for Ti6Al4V machining process
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A patient-specific finite element model of the smoker’s lung during breathing Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-26 Mojtaba Hasani; Reza Razaghi; Kamran Hassani; Seyed Mohammadali Rahmati; Pedram Tehrani; Alireza Karimi
Lungs expand during breathing through increasing the space in the chest cavity. The mechanical properties of the lung play a pivotal role for space, which provides during breathing. Smoking via chronic obstructive pulmonary disease (COPD) can affect this mechanical function through the alteration of the mechanical properties of the lung tissue. Recently our group performed an experimental study to
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Dual assessment criterion and its programmed application of collapse failure of pressure vessels Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-26 Chenghong Duan; Zunwu Wang; Jinhao Huang; Xiangpeng Luo; Mingwan Lu
Design standards of preventing “plastic collapse” and “excessive overall plastic deformation” for pressure vessels are given in the ASME BPVC Section VIII Division 2 and EN 13445, respectively. These two aspects are both taken into account in the dual criterion, which could avoid the two failure modes at the same time. And the dual criterion has been adopted as Appendix B in the forthcoming revised
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Optimization of tool design parameters for thread tapping process of Ti-6Al-4V Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-26 Ahmet Dogrusadik; Candas Aycicek; Aykut Kentli
Thread tapping is one of the most important machining processes. Although thread tapping is a usual process and has been used for decades, the process still needs improvement for promising materials such as titanium alloys to increase the performance of the process. Titanium alloys are known as difficult-to-cut materials due to their low heat conductivity and elastic modulus. The aim of the work presented
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Optimization of spark-ignition engine characteristics fuelled with oxygenated bio-additive (triacetin) using response surface methodology Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-24 Mukul Tomar; Hansham Dewal; Ankit Sonthalia; Naveen Kumar
Biodiesel, as an alternative fuel, has gained wide interest in recent years. However, despite the countless benefits, the enormous generation of glycerol-waste and higher production costs have been causing severe challenges to both the environment and the biodiesel economy’s survival. With the focus on maintaining its sustainability, the proper valorization of the crude glycerol is of vital importance
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Analysis of sealing performance of a kind of profiled rubber gasket used in the radial contact seal structure Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-12 Xinyi Song; Song Huang; Hu Hui; Xindan Hu
Sealing performance of standard rubber gaskets in the radial contact seal structure are observed through the experiment. A kind of profiled rubber gasket is proposed to replace the standard gasket. Leakage experiment and numerical simulation are carried out to study the sealing performance and failure mode of the profiled gasket. Several equations are presented to help analyze the failure reason. Results
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Formability and densification behavior of two-layered structure powder metallurgical hot-pressed Al-Cu/Al composites during hot-upsetting Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-11 Kotikala Rajasekhar; V Suresh Babu; MJ Davidson; G Raghavendra
An experimental investigation has been performed on the hot formability and densification characteristics of Al-Cu/Al two-layered structure composites. The two-layered composites having different Cu compositions in the Al-Cu layer such as (Cu: 5wt. %, 10wt. %, and 15wt. %) were prepared using the powder metallurgy (P/M) route. The composites were hot-pressed as layer by layer in a steel cylindrical
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FEM analysis of inspection manhole on large steel tanks Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-11 Radoslav Tomović; Samir Dizdar; Safet Isić; Smajo Tuka; Isak Karabegović
The aim of this paper is to demonstrate how the correct application of FEM analysis can be used to find effective solutions for the design of mechanical structures. The design of the inspection openings on the tanks is being considered. There are several existing tanks of the same dimensions (20 m high and diameter 10,2 m), but they have different wall thicknesses (9,6; 15; 20 and 25 mm). For inspection
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Inter-lobe clearance estimation for twin-screw rotor pairs with point-meshing features Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-08 Minh-Thuận Hoàng; Yu-Ren Wu
In practical production, it is impossible even to measure the inter-lobe (meshing) clearance of a screw rotor pair. However, understanding of the clearance distribution is essential since it is a major leakage path which greatly affects the twin-screw pump performance. Previous publications did not disclose explicit detail on how to calculate the meshing clearance for screw rotor pairs with point-meshing
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Internal leakage analysis and experiment in hydraulic control system of steam turbine inlet valve Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-08 Ying Liu; Qimin Wang; Xiaoxiao Li; Liming Wang
In this paper, the transformation of steam turbine regulating system from mechanical hydraulic regulation to electro-hydraulic regulation is realized. And the internal leakage mechanism of the hydraulic control switch valve and the electro-hydraulic proportional valve in the system is analyzed. With the use of hydraulic simulation software AMESim, the mathematical model of the electro-hydraulic control
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Effect of heat generation and thermal radiation on heat transfer in porous enclosure having t-shape inner geometry Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-08 Pentyala Srinivasa Rao; Anil Kumar
The numerical investigation of steady two-dimensional free convection is conducted to analyze the thermal radiation and viscous dissipation effects on heat transfer characteristics in fluid saturated T-shape porous hollow enclosure. The nonlinear partial differential equations in terms of stream function, using Darcy’s law and Boussinesq approximation, are solved numerically using finite difference
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Variable intake manifold geometry influence on volumetric efficiency enhancement at gaseous engine starting speeds Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-08 Mohamed Ali Jemni; Sahar HadjKacem; Mariem Ammar; Rafaa Saaidia; Mohamed Brayek; Mohamed Salah Abid
This paper studied the effect of variable intake length manifold on filling and volumetric efficiency at starting engine speeds using numerical and experimental process. The investigation is based on acoustic supercharging phenomenon. For this purpose, 1-D engine gas-flow model was developed and optimum intake lengths for several low engine speeds were determined using acoustic theory based-resolution
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External high-pressure forming of metal spiral tube of equal wall thickness Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-05 Changshuai Shi; Jinping Li; Juan Deng; Xiaohua Zhu
Positive displacement motors are widely used underground power tools in oil and gas extraction. In order to solve the problems of the short life of the conventional positive displacement motor and the difficulty of machining the constant wall positive displacement motor, this paper proposes a metal bush stator. Based on theoretical analysis and tensile experiment of 304 stainless steel, a finite element
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Fault diagnosis of various rotating equipment using machine learning approaches – A review Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-05 S Manikandan; K Duraivelu
Fault diagnosis of various rotating equipment plays a significant role in industries as it guarantees safety, reliability and prevents breakdown and loss of any source of energy. Early identification is a fundamental aspect for diagnosing the faults which saves both time and costs and in fact it avoids perilous conditions. Investigations are being carried out for intelligent fault diagnosis using machine
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Research on the operation condition indicator for centrifugal pump based on sensorless monitoring technology Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-02 Yin Luo; Yuejiang Han; Fan Zhang
A centrifugal pump operates under off-design operation conditions would lead to flow instability, additional energy loss or mechanical damage. Early detection is of great importance to its operation efficiency and safety. Sensorless monitoring technology based on motor current signature analysis (MCSA) is a cost-effective and non-intrusive technology to monitor motor-driven devices. However, existing
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Dual solutions of a magnetohydrodynamic stagnation point flow of a non-Newtonian fluid over a shrinking sheet and a linear temporal stability analysis Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-11-02 Golam Mortuja Sarkar; Bikash Sahoo
The present study accentuates the magnetohydrodynamic and suction/injection effects on the two-dimensional stagnation point flow and heat transfer of a non-Newtonian fluid over a shrinking sheet. The set of Navier-Stokes equations are converted into a system of highly non-linear ordinary differential equations by employing suitable similarity variables. The obtained self-similar equations are then
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Experimental investigation on resistance spot welding of dissimilar weld joints Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-27 Rohit Verma; Kanwer Singh Arora; Lochan Sharma; Rahul Chhibber
In the present study, galvanized High Strength Interstitial Free (HIF) steel sheets, and Dual Phase (DP780) steel sheets were used for the investigations. Resistance spot weld joints were fabricated between dissimilar steel sheets. The variation in dynamic resistance (DR) with the change in welding process parameters such as weld current, weld time and electrode force were used for establishing the
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Investigation of the turning process of the TC21 titanium alloy: Experimental analysis and 3D simulation Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-22 Lei Pei; Xuedao Shu
Titanium alloys are widely used in the aerospace industry due to their superior properties such as high strength and low density. As a new titanium alloy with higher strength and lower heat conductivity, titanium alloy TC21 is very difficult to cut and the cutting mechanism of this alloy needs to be investigated deeply. In the paper, to observe the cutting phenomenon in the turning process of TC21
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Wear analysis of abrasive waterjet nozzle using suprathreshold stochastic resonance technique Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-22 Ashwani Kumar; TVK Gupta; Rajib Kumar Jha; Subrata Kumar Ghosh
The performance of an abrasive water jet machining (AWJM) process is mainly dependent on the jet diameter, which is prone to change with time due to the nozzle wear. The present study is aimed to monitor the nozzle wear during operation using vibrational spectrum. Experiments are conducted with four focusing nozzles of different diameters under same parameters considering water and water-abrasive mixture
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Mechanistic models for prediction of cutting forces and power consumption considering chip geometry Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-21 V Umasai Vara Prasad; K Venkata Rao; PBGSN Murthy
A novel approach for modeling and simulation of cutting force and power consumption in relation to chip geometry has been proposed in end milling of AISI D2 steel. It is carried out in two stages: experimental work and finite element method based numerical simulation. In the first stage, experiments are conducted on the AISI D2 steel at two levels of spindle rotational speed, axial depth of cuts and
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MHD free convection flow in a vertical porous super-hydrophobic micro-channel Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-20 BK Jha; BJ Gwandu
A free convective flow of an incompressible and electrically conducting fluid through a vertical micro-channel of rectangular geometry was considered. Both plates were porous and heated alternately. A transverse magnetic field was applied across the channel. One channel wall surface was no slip and the other was super-hydrophobic. The purpose of the study is to examine the effects of super-hydrophobicity
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Experimental investigation into the bending energy absorption of hybrid aluminum/high strength and mild steel thin-walled sections joined by clinching Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-14 Abolfazl Khalkhali; Elyar Miandoabchi
The employment of hybrid material thin-walled sections in the vehicle body structure is an emerging approach adopted towards manufacturing of lightweight energy-absorbing components in the automotive industry. Utilizing multi-materials such as aluminum-steel in the automotive industry poses some manufacturing challenges in terms of joining technologies of dissimilar materials. Clinching is a cold forming
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Characterization of MWCNTs-polystyrene nanocomposite based strain sensor Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-14 Tarun Singla; Amrinder Pal Singh; Suresh Kumar; Gagandeep Singh; Navin Kumar
The usage of nano phase materials for strain sensing applications has attracted attention due to their unique electromechanical properties. The nanocomposite as piezo-resistive films provides an alternative for the realization of strain sensors with high sensitivity than the conventional sensors based on metal and semiconductor strain gauges. In this work, polymer based nano-composite with carbon nanotubes
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High temperature molten salt corrosion investigations on P22/P91 power plant dissimilar welds Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-12 Sumit Mahajan; Rahul Chhibber
This article investigates the hot corrosion behavior of P22/P91 dissimilar welds used in power plant applications. The hot corrosion behavior of P22/P91 dissimilar welds was observed under the exposure of molten salts Na2SO4 + 60% V2O5 (SM1) and Na2SO4 + 50% NaCl (SM2) at the temperature of 650°C and 750°C. The welds were fabricated by shielded metal arc welding (SMAW) process using the laboratory
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Influence of rotor geometry on tip leakage and port flow areas in gerotor-type twin screw compressors Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-12 MG Read; IK Smith; N Stosic
Conventional twin-screw compressors are positive displacement machines that form working chambers between two helical, parallel rotors and an outer casing. This study investigates an alternative configuration of rotors for compressor applications, in which the working chambers are formed by continuous contact between meshing inner an outer rotors. This is a similar configuration to gerotor machines
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Charge optimisation of a solar milk chiller with direct current compressors Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-12 Shaji Sidney; Rajendran Prabakaran; Mohan Lal Dhasan
In view of promoting the utilization of solar photo-voltaic energy for milk chilling application a custom designed milk chiller with DC compressors was fabricated. Two different DC compressors were used operating with HFC-134a and HC-600a refrigerants to ascertain the performance of HFC and HC refrigerants when used in solar powered application. In view of optimizing the performance of both refrigerants
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Evaluation of the residual stress in stainless steel 304L hydraulically expanded joints Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-12 Ying Hong; Xuesheng Wang; Yan Wang; Zhao Zhang; Yong Han
Stainless steel 304 L tubes are commonly used in the fabrication of heat exchangers for nuclear power stations. The stress corrosion cracking (SCC) of 304 L tubes in hydraulically expanded tube-to-tubesheet joints is the main reason for the failure of heat exchangers. In this study, 304 L hydraulically expanded joint specimens were prepared and the residual stresses of a tube were evaluated with both
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Melting heat transfer of a hybrid nanofluid flow towards a stagnation point region with second-order slip Proc. Inst. Mech. Eng. E J. Process Mech. Eng. (IF 1.606) Pub Date : 2020-10-09 Iskandar Waini; Anuar Ishak; Ioan Pop
This paper examines the behaviour of a hybrid nanofluid flow towards a stagnation point on a stretching or shrinking surface with second-order slip and melting heat transfer effects. Copper (Cu) and alumina (Al2O3) are considered as the hybrid nanoparticles while water as the base fluid. The governing equations are reduced to the similarity equations using similarity transformations. The resulting