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Preparation and Characterization of Self-Lubricating CaF2@ZrO2/YSZ Composite Coating
Journal of Thermal Spray Technology ( IF 3.1 ) Pub Date : 2022-06-24 , DOI: 10.1007/s11666-022-01424-x
Xian Zeng , Yaqiong Xiong , Ziyong Liu , Xu Tong , Chengwei Hu , Jiatong Bian , Qian Cao , Xudong Cheng

Core-shell CaF2@ZrO2 powders were prepared by sol method combined with centrifugal atomization drying, aiming at preventing CaF2 from burning during the APS deposition of YSZ-based abradable seal coating. The microstructure, chemical composition, hardness and wear behavior of the YSZ coating, the YSZ-10CaF2 coating and the YSZ-10CaF2@ZrO2 coating were comparatively investigated. The results suggested that the core-shell powders effectively protected CaF2, where the amount of CaF2 remained in the YSZ-10CaF2@ZrO2 coating was higher than that in the YSZ-10CaF2 coating. The YSZ coating had the highest average hardness of 97.3 HR45Y and exhibited a mixed wear mechanism of adhesive and fatigue wear with a friction coefficient of 0.23 and a volume wear rate of 7.28 mm3/N m. Contributed to soft and self-lubricating CaF2, the hardness of the YSZ-10CaF2 and YSZ-10CaF2@ZrO2 coatings slightly declined to 95.1 and 94.5 HR45Y correspondingly. The YSZ-10CaF2 coating showed a mixed wear mechanism of abrasive and fatigue wear with a friction coefficient of 0.14 and a volume wear rate of 4.67 mm3/N m. Moreover, the YSZ-10CaF2@ZrO2 coatings showed a mixed wear mechanism of reduced adhesive and fatigue wear with a friction coefficient of 0.10 and a volume wear rate of 2.66 mm3/N m.



中文翻译:

自润滑CaF2@ZrO2/YSZ复合涂层的制备与表征

为了防止YSZ基耐磨密封涂层APS沉积过程中CaF 2燃烧,采用溶胶法结合离心雾化干燥制备核壳型CaF 2 @ZrO 2粉体。对比研究了YSZ涂层、YSZ-10CaF 2涂层和YSZ-10CaF 2 @ZrO 2涂层的显微组织、化学成分、硬度和磨损行为。结果表明,核壳型粉末有效保护了CaF 2,其中CaF 2残留在YSZ-10CaF 2 @ZrO 2涂层中的量高于YSZ-10CaF 2中的量。涂层。YSZ涂层的平均硬度最高,为97.3 HR45Y,表现出粘着磨损和疲劳磨损的混合磨损机制,摩擦系数为0.23,体积磨损率为7.28 mm 3 /N m。由于CaF 2软化和自润滑,YSZ-10CaF 2和YSZ-10CaF 2 @ZrO 2涂层的硬度相应略有下降,分别为95.1和94.5 HR45Y。YSZ-10CaF 2涂层表现出磨粒磨损和疲劳磨损的混合磨损机制,摩擦系数为0.14,体积磨损率为4.67 mm 3 /N m。此外,YSZ-10CaF 2 @ZrO 2涂层显示出一种减少粘附磨损和疲劳磨损的混合磨损机制,摩擦系数为 0.10,体积磨损率为 2.66 mm 3 /N m。

更新日期:2022-06-27
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